H02K3/48

ELECTRIC MOTOR, STATOR FOR ELECTRIC MOTOR AND METHOD OF MANUFACTURING THE SAME
20230025242 · 2023-01-26 · ·

The present invention relates to a stator for an electric motor, comprising a plurality of separate teeth comprising a first connector and a second connector, a plurality of coils which are configured to be wound respectively around the plurality of separate teeth, a first end of the wire of the winding being configured to be positioned in the first connector and a second end of the wire of the winding being configured to be positioned in the second connector, a central module configured to receive the separate teeth, said central module comprising connecting frames comprising connecting tabs extending radially and configured to be inserted in a first connector or in a second connector of a separate tooth, the connecting frames being configured to provide electrical connections between the coils.

ELECTRIC MOTOR, STATOR FOR ELECTRIC MOTOR AND METHOD OF MANUFACTURING THE SAME
20230025242 · 2023-01-26 · ·

The present invention relates to a stator for an electric motor, comprising a plurality of separate teeth comprising a first connector and a second connector, a plurality of coils which are configured to be wound respectively around the plurality of separate teeth, a first end of the wire of the winding being configured to be positioned in the first connector and a second end of the wire of the winding being configured to be positioned in the second connector, a central module configured to receive the separate teeth, said central module comprising connecting frames comprising connecting tabs extending radially and configured to be inserted in a first connector or in a second connector of a separate tooth, the connecting frames being configured to provide electrical connections between the coils.

METHOD FOR MOUNTING FORM-WOUND COILS OR TOOTH-WOUND COILS
20230231451 · 2023-07-20 · ·

In a method for mounting a prefabricated form-wound coil or tooth-wound coil on a layered laminated core to form a stator segment or stator, the form-wound coil or tooth-wound coil is insulated with insulation. Laminates are punched and stacked to form partial laminated cores and/or a laminated core, with the partial laminated cores being spaced apart from one another by spacers and forming substantially axially extending open slots of the laminated core. The form-wound coil or tooth-wound coil are radially inserted into the slots such as to embrace a tooth of the laminated core, and a removable auxiliary element is placed at an axial end face of the laminated core to protect the insulation of the form-wound coil or tooth-wound coil as the form-wound coil or tooth-wound coil is radially inserted into the slots. The auxiliary element is radially removed and repositioned on a further tooth of the laminated core.

Stacked stator core
11705794 · 2023-07-18 ·

A stator core comprises a stack and a resin portion. The stack comprises an annular yoke portion, a plurality of tooth portions, and a plurality of slots. The resin portion covers an inner wall surface of a slot of the plurality of slots. The resin portion protrudes outward relative to an end surface of the stack in a height direction of the stack. The resin portion is formed on at least a part of an end surface of the tooth portion so as to extend from the inner wall surface of the slot around the end surface of the tooth portion. A resin end portion of the resin portion is disposed on the end surface of the stack and a corner of the resin end portion is formed as an inclined surface including a planar surface or curved surface.

Magnetic gear

A magnetic gear may include a stator, having a stator core having a plurality of teeth extending toward a rotation shaft and a plurality of coils wound around the plurality of teeth, a rotor, having a rotor core disposed inside the stator and fixed to the rotation shaft and a plurality of permanent magnets attached to the external surface of the rotor core, and a pole-piece unit, having a plurality of first pole pieces and a plurality of second pole pieces arranged radially about the rotation shaft between the stator core and the rotor core such that the plurality of first pole pieces and the plurality of second pole pieces are alternately arranged in a circumferential direction thereof.

Magnetic gear

A magnetic gear may include a stator, having a stator core having a plurality of teeth extending toward a rotation shaft and a plurality of coils wound around the plurality of teeth, a rotor, having a rotor core disposed inside the stator and fixed to the rotation shaft and a plurality of permanent magnets attached to the external surface of the rotor core, and a pole-piece unit, having a plurality of first pole pieces and a plurality of second pole pieces arranged radially about the rotation shaft between the stator core and the rotor core such that the plurality of first pole pieces and the plurality of second pole pieces are alternately arranged in a circumferential direction thereof.

Twisted coil structures for an electric motor and systems, components, assemblies, and methods thereof

A coil winding for an electric motor, and systems, components, assemblies, and methods thereof, can comprise turns of a predetermined number of electrically conductive wires on a first side of the coil winding twisted together in a clockwise direction; and turns of the predetermined number of the electrically conductive wires on a second side of the coil winding opposite the first side twisted together in a counterclockwise direction.

Twisted coil structures for an electric motor and systems, components, assemblies, and methods thereof

A coil winding for an electric motor, and systems, components, assemblies, and methods thereof, can comprise turns of a predetermined number of electrically conductive wires on a first side of the coil winding twisted together in a clockwise direction; and turns of the predetermined number of the electrically conductive wires on a second side of the coil winding opposite the first side twisted together in a counterclockwise direction.

Electric motor cooling with oscillating heat pipes

A stator and a motor including a stator. The stator includes a stator hub, a plurality of stator teeth extending from the stator hub that define a stator slot having a stator slot base, at least one winding disposed in the stator slot, and one or more oscillating heat pipes disposed at least partially in the at least one winding. The at least one winding is held apart from the stator slot base so that a cooling channel is defined between an inner winding portion of the at least one winding and a portion of the one or more oscillating heat pipes is disposed in the channel so cooling fluid can be passed between the stator slot base and the inner winding portion to cool the inner winding portion via at least operation of the one or more oscillating heat pipes.

Electric motor cooling with oscillating heat pipes

A stator and a motor including a stator. The stator includes a stator hub, a plurality of stator teeth extending from the stator hub that define a stator slot having a stator slot base, at least one winding disposed in the stator slot, and one or more oscillating heat pipes disposed at least partially in the at least one winding. The at least one winding is held apart from the stator slot base so that a cooling channel is defined between an inner winding portion of the at least one winding and a portion of the one or more oscillating heat pipes is disposed in the channel so cooling fluid can be passed between the stator slot base and the inner winding portion to cool the inner winding portion via at least operation of the one or more oscillating heat pipes.