H02K7/145

SURGICAL MICROMOTOR
20230190324 · 2023-06-22 ·

The present invention relates to a rotary micromotor (10) designed for actuating an abrasive blade (4) of a surgical or dental tool, the motor comprising a rotor (11) co-operating with a stator (12), and being characterized in that the rotor (11) has a hollow central tubular portion, and comprises an outwardly polarized Halbach array.

Integrated electronic switch and control module for a power tool

An electronic switch and control module for a power tool having an electric motor is provided. The module includes a module housing including a bottom surface, side walls, and an open face, a printed circuit board (PCB) received from the open face of the module housing and securely disposed within the module housing at a distance from the bottom surface of the module housing; power switches mounted on a top surface of the PCB, and heat sinks discretely arranged and each mounted over a respective one of the plurality of power switches and secured to the top surface of the PCB to transfer heat away from the power switch through the open face of the module housing. The module further includes an input unit having conductive tracks disposed on the PCB and an electro-mechanical element engaging the plurality of conductive tracks, the input unit generating a signal for controlling a switching operation of the plurality of power switches, and a controller mounted on the PCB configured to control the switching operation of the power switches based on the signal from the input unit.

CONTROL AND POWER MODULE FOR DRIVING A BRUSHLESS MOTOR IN A POWER TOOL

A power tool is provided including a tool housing, a brushless DC (BLDC) motor assembly disposed within the tool housing, and a power module including a printed circuit board (PCB) and power switches mounted on the PCB and electrically coupled to the motor assembly. The PCB includes a width that is greater than a diameter of the motor assembly. A mounting bracket is secured to an end of the motor assembly and includes a mating portion arranged to mate with the end of the motor assembly, mount posts extending radially-outwardly from the mating portion, and axial walls extending between outer ends of the mount posts and at least partially housing the power module to support the PCB in a substantially parallel orientation relative to the rear end of the motor assembly.

BRUSHLESS ELECTROMAGNETIC SUSPENSION VIBRATION MOTOR
20230198363 · 2023-06-22 ·

The present application discloses a brushless electromagnetic suspension vibration motor, which relates to the technical field of motors. A stator coil and a stator are respectively fixedly arranged inside a coil fixing base, elastic pieces are arranged on both sides of a bottom corner support, the top ends of the two elastic pieces are connected with an elastic piece connecting seat, a swing rod is arranged inside a through groove, the bottom end of the swing rod is fixedly connected with movers. According to the principle of magnetic induction, after the positive and negative alternating current is passed into the magnetic induction coil, under the action of the stator, the two movers are urged to move back and forth in a staggered manner. When the mover moves, the parts above the mover are driven to follow the movement, thereby causing the elastic pieces to deform and swing back and forth.

CONTROL AND POWER MODULE FOR BRUSHLESS MOTOR

A power tool including an electric motor is provided. The tool includes a substantially disc-shaped printed circuit board (PCB), power switches mounted on the PCB; magnetic sensors mounted on the PCB facing the motor; a heat sink in thermal communication with the power switches disposed between the PCB and the electric motor; and a molded casing structurally securing the heat sink relative to the PCB. The molded casing includes a center opening, at least one first opening provided at a first radial distance from the center opening arranged to receive the magnetic sensors therein, and at least one second opening provided at a second radial distance from the center opening arranged to securely receive the heat sink therein.

BRUSHLESS MOTOR AND ELECTRICALLY POWERED TOOL

A brushless motor includes: a stator core having a cylindrical yoke portion and a teeth portion having a shape protruding from an inner circumferential surface of the yoke portion; and a rotor that is disposed inside the stator core, spaced apart from the teeth portion, and uses a center axis of the yoke portion as an axis of rotation. The yoke portion includes, on its outer circumferential surface, a notch portion at a position on the back side of the teeth portion. The notch portion has a circumferential width smaller than a circumferential width of the teeth portion.

ELECTRIC WORK MACHINE
20230198342 · 2023-06-22 · ·

An electric work machine includes a resin-molded portion that is designed appropriately. An electric work machine includes a brushless motor, a sensor board, a resin-molded portion, and an output unit. The brushless motor includes a stator and a rotor rotatable relative to the stator. The sensor board faces the rotor and the stator in an axial direction along a rotation axis of the rotor and includes a sensor on an opposing surface of the sensor board opposing the rotor and the stator. The sensor detects a position of the rotor in a rotation direction. The resin-molded portion covers the opposing surface of the sensor board and has a recess at a position corresponding to the stator. The output unit is directly or indirectly drivable by the rotor.

ELECTRIC WORK MACHINE
20230191645 · 2023-06-22 · ·

An electric work machine is driven appropriately. An electric work machine includes a motor including a stator, a rotor rotatable relative to the stator, and a rotor shaft fixed to the rotor, an output unit drivable by the rotor shaft, a motor case accommodating the stator and the rotor, a magnet located inside the motor case and rotatable by the rotor, and a magnetic sensor located inside the motor case to detect the magnet.

ELECTRIC MOTOR FOR A POWER TOOL

A power tool includes a housing, a battery connection portion supported by the housing, a drive mechanism configured to operate a working element, and a brushless DC motor positioned within the housing and connected to the drive mechanism. The motor includes a rotor, stator surrounding the motor, and an output shaft fixed to the rotor such that movement of the rotor is transmitted to the output shaft. The motor also includes a fan coupled to the output shaft to rotate with the output shaft and the rotor, and a brass bushing fixed to the output shaft to rotate with the rotor and the output shaft relative to the stator. The bushing includes a balancing feature.

OUTER-ROTOR MOTOR ASSEMBLY
20230188021 · 2023-06-15 ·

A brushless direct-current (BLDC) motor is provided including: a stator including a stator core having an aperture extending therethrough and a series of stator windings; and a rotor including a rotor core having a substantially cylindrical body, permanent magnets secured to an inner surface of the rotor core, a rotor shaft extending through the stator, and an overmold structure. The overmold structure includes: a radially body extending adjacent an axial end of the stator and coupled to the rotor shaft via a bushing, and a peripheral body formed around an outer surface and axial end surfaces of the rotor core and structurally securing the permanent magnets to the inner surface of the rotor core.