A power tool is provided including a housing, a brushless direct-current (BLDC) electric motor disposed inside the housing, power switches disposed between a power supply and the electric motor and including high-side switches and low-side switches, and a control unit configured to control a switching operation of the power switches to operate the electric motor and electronically brake the motor by simultaneously activating the high-side switches or the low-side switches to stop the rotation of the motor upon detection of a condition prompting the braking of the motor. The control unit is configured to detect the condition that prompts the braking of the electric motor, set a braking profile for braking the electric motor based on the detected condition, and execute braking of the electric motor using the braking profile.

To provide a hand-held power tool which is equipped with a motor and can be used in a normal driving mode for a tip end tool and also in driving modes other than the normal driving mode. A power tool in which a tip end tool is driven by a motor to thereby perform a predetermined machining process on a workpiece, wherein the motor is a dual rotor motor comprising: an inner rotor; an outer rotor; and a stator including a driving coil mechanism, with the inner rotor and the outer rotor being coaxially disposed.

An alternating current power tool includes a function element, a brushless motor, and a motor control circuit. The motor control circuit includes a power module, a first rectifier circuit, a driver circuit, a controller, and a second rectifier circuit. The power module is used for receiving an alternating current. The first rectifier circuit is used for receiving the alternating current received by the power module and operatively outputting a direct current bus voltage. The second rectifier circuit is electrically connected to the power module and used for receiving the alternating current received and outputting a direct current to supply power to at least the controller.

The present invention relates to switching element protection of a BLDC motor, such as used with a power tool. The present invention checks each switching element of a power stage individually for a short circuit when a trigger of the tool is actuated. Each switching element is turned ON for a period of time (such as 1-5 microseconds, for example), current flowing through the half-bridge or the full power stage is measured, and that switching element is turned OFF. When the current is greater than or equal to a threshold (such as 5 A, for example), the controller stops and indicates a fault condition. By testing each switching element in order, the controller is able to determine whether the shorted switching element is the opposite one in the half-bridge being tested.

The invention discloses an armature circuit in an electric tool and a power socket of the electric tool using the armature circuit, comprising a power supply and a motor. Two electrodes of the power supply are each provided with a connection structure connected to an output part. One connection structure is a multi-contact on/off controllable movable contact structure, and the other one is a double-faced multi-contact structure. According to the armature circuit, the internal resistance of the armature circuit of the motor is greatly reduced, the hardness of running characteristics of the motor is enhanced, and the working efficiency of the tool is improved; due to decreasing of the internal resistance, the current loss of the armature circuit is reduced, and the temperature rise of an electric appliance and contacts is reduced; with the same working efficiency, the battery capacity can be saved, and the battery cost is reduced.

A pouch-type battery comprising: a pouch-type battery case having a joined wall and a cell space within the pouch, a battery cell within the cell space, a terminal tab extending outwardly of the cell space from the battery cell, said joined wall comprising at least a first sealing portion having a first sealing strength, and a second sealing portion having a second sealing strength that is less than the first sealing strength such that the second sealing portion is adapted to fail before said first sealing portion, and an electrical contact located with the second sealing portion and adapted to change contact state upon failure of the second sealing portion.

A power tool that includes an electric motor. The electric motor includes a plurality of stator windings, a plurality of switches for selectively coupling the plurality of stator windings in a first configuration or a second configuration, and a controller connected to the plurality of switches. The controller is configured to control the plurality of switches to configure the plurality of stator windings in the first configuration, monitor a condition of the power tool, and control the plurality of switches to configure the plurality of stator windings in the second configuration based on the condition of the power tool.

A protective redundancy circuit is provided for a power tool having an electric motor. The protective redundant subsystem is comprised of: a motor switch coupled in series with the motor; a motor control module that controls the switching operation of the motor switch; and a protective control module that monitors switching operation of the motor switch and disables the power tool when the switching operation of the motor switch fails. In the context of an AC powered tool, the switching operation of the motor switch is correlated to and synchronized to the waveform of the AC input signal. During each cycle or half cycle, the motor control module introduces a delay period before closing the motor switch and the protective control module determines the operational status of the motor switch by measuring the voltage across the motor switch during the delay period.

A power tool includes a main body and a battery pack. The main body includes a housing and a motor, a switch assembly, and an electronic control device. The electronic control device is electrically connected to the switch assembly and the motor. The electronic control device includes an electronic control assembly, a mounting base, and a connecting assembly. The electronic control assembly includes a power circuit board. The power circuit board is provided with an opening. The connecting assembly conductively connects the battery pack to the electronic control assembly, connects to the mounting base via the opening, and mates with the mounting base to form a mounting space in which the electronic control assembly is mounted.

A power tool includes a motor housing defining a first air chamber with a first air inlet that receives a motor. A handle extending from the motor housing defines a second air chamber with a second air inlet that receives an electronics control module. A third air chamber with an air outlet receives a fan coupled to the motor output shaft. The fan: (a) pulls a first ambient airstream through the first air chamber from the first air inlet and into the third air chamber, bypassing the second air chamber, to cool the motor; (b) pulls a second ambient airstream through the second air chamber from the second air inlet and into the third air chamber, bypassing the first air chamber, to cool the electronics module; and (c) exhausts the first and second airstreams from the third air chamber via the air outlet.