H02K7/145

Brushless motor system for power tools

A brushless DC motor includes a stator, a rotor, and motor terminals mounted on the stator. Each motor terminal includes a planar portion extending circumferentially from the end insulator, a wire-receiving member extending from a first end of the planar portion and folded over an outer surface of the planar portion away from the center axis of the stator at an angle of less than 90 degrees, and a tab portion extending from a second end of the planar portion parallel to the center axis of the stator. A circuit board is disposed adjacent the motor including power switches mounted thereon for energizing the stator windings. Slots are formed in the circuit board to align with and securely receive the tab portions of the motor terminals, thus electrically connecting the motor terminals to the power switches.

Power toothbrush with added inertia resonant system

An added inertia resonant system (12) for a power toothbrush (10) comprises a drive shaft (16), a drive system (22), and at least one inertial weight member (24). The drive shaft (16) has a principal axis (26) that defines a center of rotation. The drive system (22) imparts a reciprocating motion to the drive shaft (16) about the principal axis (26). The at least one inertial weight member (24) couples to the drive shaft (16) and comprises a planar material having a complex shape balanced along an x-, y- and z-axis to enable the drive system (22) to achieve low power, high amplitude motion of the drive shaft (16) when placed under user loading. A method for providing added inertia in a resonant system for a power toothbrush is also disclosed.

SWITCH MODULE FOR A POWER TOOL
20230045811 · 2023-02-16 ·

An electronic switch module for a power tool is provided including a module body, a trigger moveable relative to the module body, a magnet being moveable relative to the module body with the trigger along a movement axis, and a linear Hall sensor fixed relative to the module body and intersecting the movement axis of the magnet. The linear Hall sensor magnetically detects a linear position of the magnet along the movement axis and outputs a voltage signal based on the detected linear position.

Electric working machine
11502578 · 2022-11-15 · ·

An electric working machine capable of efficiently cooling components disposed inside, as well as simplifying assembling work and reducing man-hours and production cost. A motor, control board for controlling the motor, rod fixture secured to the front side of the motor, and air guiding partitioning member secured to the rear side of the motor form a motor assembly. The air guiding partitioning member includes a partitioning plate hermetically partitioning between air exhaust and intake ports provided with a predetermined interval longitudinally in the body casing. The partitioning plate has an air guiding window for delivering cooling air taken in from the air intake port to an opening for sucking air on the front side of the motor through a space between the motor and body casing. The control board is disposed on the rear side of the partitioning plate.

Electric power tool

An electric power tool includes a holder, a motor, and a transmission mechanism. The motor includes a stator and a rotor. The rotor includes a rotary shaft and a rotor body. The rotary shaft is coupled to the transmission mechanism. The rotator includes at least the rotor body. The rotator rotates. The electric power tool further includes an absorbing member. The absorbing member has a property to absorb a lubricant. The absorbing member is arranged between the rotator and the transmission mechanism.

STATOR
20220360122 · 2022-11-10 ·

The present disclosure relates to a stator which prevents motor efficiency from deteriorating while increasing divided contact areas of divided teeth. According to the present disclosure, provided is a stator characterized by comprising a back yoke having a certain thickness in the radial direction, and divided teeth coupled to the back yoke, wherein: the back yoke includes recessed grooves into which the divided teeth fit; the divided teeth include a winding portion forming a section on which a coil is wound and a coupling portion extending from the winding portion and fitting into the grooves; and the length of the back yoke in the radial direction at the coupling portion is greater than half the thickness of the back yoke.

OUTER ROTOR BRUSHLESS MOTOR AND PLANETARY GEAR ASSEMBLY FOR POWER TOOL

A power tool is provided including a housing, a brushless direct-current (BLDC) motor, and a gear assembly. The motor includes a stator having an inner stator, a rotor shaft extending along a center axis and including a first bearing and a second bearing; an outer rotor, a first end cap, and a second end cap. The first end cap includes a radial back plate having a center opening in the radial back plate through which the rotor shaft extends and pins projecting around the rotor shaft and parallel to the rotor shaft. The gear assembly is mounted on the first end cap and includes planetary gears supported by the pins in engagement with the rotor shaft.

Brushless motor for a power tool

A power tool including a housing, a controller within the housing, and a brushless motor within the housing and controlled by the controller. The brushless motor including a stator assembly including a stator core having stator laminations with an annular portion and inwardly extending stator teeth. The stator assembly defines a stator envelope in an axial direction extending between axial ends of stator end caps of the stator assembly. The brushless motor further includes a rotor assembly including a rotor core having rotor laminations and defining a central aperture that extends in the axial direction and that receives a shaft, and a position sensor board assembly including position sensors and configured to provide position information of the rotor core to the controller. The rotor assembly and the position sensor board assembly are provided at least partially within the stator envelope.

ELECTRIC MOTOR FOR A POWER TOOL
20230099488 · 2023-03-30 ·

An electric motor includes a balancing member coupled to an output shaft for rotation with a rotor. The balancing member substantially balances a mass of the rotor about a longitudinal axis. The balancing member includes a bushing supported on the output shaft and is positioned between a face of the rotor and a fan. The bushing includes a balancing feature formed on an outer circumference of the bushing.

Electric tool
11571781 · 2023-02-07 · ·

Provided is an electric tool in which the risk of short-circuiting between conductive members of multiple installed switching elements has been reduced by providing partitioning plates between the switching elements. An electric tool, which has a motor, an inverter circuit with multiple switching elements for performing switching operations and controlling the driving of the motor, a control unit for controlling switching element on-off operations, and a circuit board on which the switching elements are loaded, is configured so that the circuit board is housed inside a container-shaped case (40) and the circuit board is secured with a partitioning member (50) that is interposed between the multiple switching elements and has partitioning plates (51, 52a, 52b) obtained from an insulating material.