Patent classifications
H02K9/16
Polyphased electrical machine with integrated power electronics and an integrated coolant circuit
Polyphase electrical machine with n phases, n≥3, including a casing defining a longitudinal axis, a stator and a rotor including a mechanical drive shaft, the electrical machine being equipped with a power electronics and a coolant circuit and the power electronics is formed of n power electronic modules evenly distributed over an inner circumference of a longitudinal extension of the casing whose outer circumference is covered with a single annular DC bus decoupling capacitor electrically connected to the n power electronic modules, the coolant circuit including a plurality of U-shaped tubes with a tubular outgoing part extending over an entire length of the casing and including the longitudinal casing extension and a shorter tubular return part, extending over a casing length excluding the longitudinal casing extension.
COOLING CHANNEL FOR A WINDING OVERHANG OF A STATOR, AND STATOR COMPRISING A COOLING CHANNEL OF THIS TYPE
The invention relates to a cooling channel for a winding head of an electric machine, where the cooling channel is formed to be annular for guiding a cooling fluid with at least one inflow and at least one outflow and for being arranged around the winding head. With the aim of an improved sealing property, the cooling channel comprises an axially movable pressing member which is arranged such that a cooling fluid can flow onto the pressing member and a pressing force against the cooling channel can be generated.
Method for manufacturing an integrated stator and housing for an electrical machine
A method for integrally manufacturing a stator core and a housing for an electrical machine includes printing, by a three-dimensional (3D) printing process, the stator core. In addition, the method includes printing, by the 3D printing process, the housing. In particular, printing the housing occurs contemporaneously with printing the stator core. The method also includes printing, by the 3D printing process, at least one end cap and coupling the at least one end cap to the housing to enclose a cavity defined by the housing.
Electric motor and housing with integrated heat exchanger channels
An embodiment of an electric motor assembly includes a stator assembly extending generally along the longitudinal axis and at least partially enclosing a rotor assembly also extending along the longitudinal axis. The rotor assembly includes a rotating portion and one or more sets of rotor windings. The stator assembly includes a stationary housing having at least an inner wall and an outer wall, and one or more sets of stator windings in electromagnetic communication with the one or more sets of rotor windings. A heat exchanger is integrally formed into the housing, and includes a plurality of dividing walls extending between the inner and outer housing walls. The plurality of dividing walls are arranged at least partially circumferentially around the longitudinal axis to define, with the inner and outer walls, a corresponding plurality of integral heat exchanger channels arranged at least partially circumferentially around the one or more sets of stator windings. A plurality of rib turbulators are disposed on at least a channel-facing surface of the inner wall.
Electric motor and housing with integrated heat exchanger channels
An embodiment of an electric motor assembly includes a stator assembly extending generally along the longitudinal axis and at least partially enclosing a rotor assembly also extending along the longitudinal axis. The rotor assembly includes a rotating portion and one or more sets of rotor windings. The stator assembly includes a stationary housing having at least an inner wall and an outer wall, and one or more sets of stator windings in electromagnetic communication with the one or more sets of rotor windings. A heat exchanger is integrally formed into the housing, and includes a plurality of dividing walls extending between the inner and outer housing walls. The plurality of dividing walls are arranged at least partially circumferentially around the longitudinal axis to define, with the inner and outer walls, a corresponding plurality of integral heat exchanger channels arranged at least partially circumferentially around the one or more sets of stator windings. A plurality of rib turbulators are disposed on at least a channel-facing surface of the inner wall.
Drive device with circulating airflow
A drive device includes an electric motor and a gear unit that is driven by the electric motor. The electric motor has a laminated stator core which includes stator windings and is accommodated in a stator housing. The stator housing has recesses that are axially uninterrupted, i.e. in particular in the direction of the rotor shaft axis, and the stator housing is surrounded, especially radially surrounded, by a housing of the drive device, in particular a tubular housing and/or a cup-shaped housing, and the housing is set apart from the stator housing, in particular such that an especially circulating airflow is able to be provided within the housing, the recesses in particular guiding the airflow through in the axial direction, and the airflow being returned in the opposite direction in the set-apart region between the stator housing part and the housing.
Drive device with circulating airflow
A drive device includes an electric motor and a gear unit that is driven by the electric motor. The electric motor has a laminated stator core which includes stator windings and is accommodated in a stator housing. The stator housing has recesses that are axially uninterrupted, i.e. in particular in the direction of the rotor shaft axis, and the stator housing is surrounded, especially radially surrounded, by a housing of the drive device, in particular a tubular housing and/or a cup-shaped housing, and the housing is set apart from the stator housing, in particular such that an especially circulating airflow is able to be provided within the housing, the recesses in particular guiding the airflow through in the axial direction, and the airflow being returned in the opposite direction in the set-apart region between the stator housing part and the housing.
AXIAL FLUX MOTOR WITH STATOR CORES HAVING ENLARGED FACE PLATES
The present disclosure relates to an axial flux motor comprising a stator assembly and a rotor assembly. The axial flux motor includes stator cores having enlarged end plates. The axial flux motor also includes a cooling jacket including fins that extend between electromagnets of the stator assembly. The axial flux motor rotor assembly also includes an air cooling arrangement to provide air cooling to the stator assembly.
AXIAL FLUX MOTOR WITH AIR COOLING SYSTEM
The present disclosure relates to an axial flux motor comprising a stator assembly and a rotor assembly. The axial flux motor rotor assembly also includes an air cooling arrangement to provide air cooling to the stator assembly. The axial flux motor includes stator cores having enlarged end plates. The axial flux motor also includes a cooling jacket including fins that extend between electromagnets of the stator assembly.
Tool housing and motor exhaust management
A motorized hand tool such as a cordless ratchet wrench that has a motor, and a housing that encloses or houses the motor. The motor includes one or more exhaust ports that expel exhaust air out of the motor. The housing includes one or more exhaust ports and inwardly projecting protrusions or deflectors that extend around the exhaust ports. The inwardly projecting protrusions/deflectors extend in a direction towards the motor exhaust ports, and/or are at least partially disposed in the motor exhaust ports to direct exhaust air out of the housing and prevent exhaust air from recirculating near the motor and electronic components of the tool.