H02K11/042

ROTATING RECTIFIERS

A diode pack housing for a rotating rectifier assembly can include a body having an interior surface defining an interior cavity open on a first end and configured to contain a diode pack and a plurality of bus bar channels defined axially on or in the inner surface in the interior cavity. The plurality of bus bar channels can be five or less bus bar channels.

Electric machine, activation unit and method for operating an electric machine
11342804 · 2022-05-24 · ·

An electric machine (21) having a stator (20) and having a rotor (29) rotatably mounted to the stator (20) is specified. The stator (20) comprises a stator winding (24), at least three teeth (23), and at least three grooves (22). In each case, one tooth (23) of the stator (20) is arranged between two grooves (22) along a circumference of the stator (20), and the stator winding (24) has at least three coils (25), wherein each of the coils (25) is wound around a tooth (23) of the stator (20), so that the stator winding (24) is a concentrated winding. In addition, the winding direction of all coils (25) is the same, each of the coils (25) is designed to be fed with its own phase current, and the stator (20) is designed to generate at least two rotary fields having different numbers of pole pairs independently of each other, in particular simultaneously. In addition, an activation unit (40) for the electric machine (21) and a method for operating an electric machine (21) are specified.

Electric machine, activation unit and method for operating an electric machine
11342804 · 2022-05-24 · ·

An electric machine (21) having a stator (20) and having a rotor (29) rotatably mounted to the stator (20) is specified. The stator (20) comprises a stator winding (24), at least three teeth (23), and at least three grooves (22). In each case, one tooth (23) of the stator (20) is arranged between two grooves (22) along a circumference of the stator (20), and the stator winding (24) has at least three coils (25), wherein each of the coils (25) is wound around a tooth (23) of the stator (20), so that the stator winding (24) is a concentrated winding. In addition, the winding direction of all coils (25) is the same, each of the coils (25) is designed to be fed with its own phase current, and the stator (20) is designed to generate at least two rotary fields having different numbers of pole pairs independently of each other, in particular simultaneously. In addition, an activation unit (40) for the electric machine (21) and a method for operating an electric machine (21) are specified.

Anti-rotation feature for bonded stud

A diode pack comprises a plurality of diodes seated in an assembly within a housing. The diode pack also includes a plurality of radial studs extending from an axial end of the housing relative to an axis of rotation extending through the housing. Each of the radial studs is electrically connected to a respective diode within the assembly. The diode pack further includes a center stud captured within the housing between the assembly and the housing and along the axis of rotation. A method of making a diode pack includes forming a housing of an electrically insulate material, removing a portion of the housing along an axis of rotation of the housing, mounting a center stud in the housing where the portion was removed, and assembling an assembly of diodes into the housing.

Anti-rotation feature for bonded stud

A diode pack comprises a plurality of diodes seated in an assembly within a housing. The diode pack also includes a plurality of radial studs extending from an axial end of the housing relative to an axis of rotation extending through the housing. Each of the radial studs is electrically connected to a respective diode within the assembly. The diode pack further includes a center stud captured within the housing between the assembly and the housing and along the axis of rotation. A method of making a diode pack includes forming a housing of an electrically insulate material, removing a portion of the housing along an axis of rotation of the housing, mounting a center stud in the housing where the portion was removed, and assembling an assembly of diodes into the housing.

Rotating rectifiers

A diode pack housing for a rotating rectifier assembly can include a body having an interior surface defining an interior cavity open on a first end and configured to contain a diode pack and a plurality of bus bar channels defined axially on or in the inner surface in the interior cavity. The plurality of bus bar channels can be five or less bus bar channels.

Rotating rectifiers

A diode pack housing for a rotating rectifier assembly can include a body having an interior surface defining an interior cavity open on a first end and configured to contain a diode pack and a plurality of bus bar channels defined axially on or in the inner surface in the interior cavity. The plurality of bus bar channels can be five or less bus bar channels.

Diode mounting ring with contact band inserts

An assembly comprises a mounting ring for a rotating rectifier assembly (RRA) having a pin bore defined in the mounting ring oriented in an axial direction and at least one contact band seated in a the pin bore of the mounting ring for mounting a direct current (DC) pin to the mounting ring. A method comprises forming a mounting ring for a rotating rectifier assembly (RRA), including forming a pin bore in the mounting ring oriented in an axial direction, and installing at least one contact band into a the pin bore of the mounting ring.

GENERATOR ROTOR ASSEMBLIES
20230369947 · 2023-11-16 · ·

A generator rotor assembly can include a diode holder configured to hold one or more diodes. The diode holder can be formed of a first material having a first coefficient of thermal expansion (CTE). The assembly can include a rotor housing configured to hold the diode holder within the rotor housing. The rotor housing can be formed of a second material having a second CTE. The second CTE is different than the first CTE. The assembly can include one or more CTE compensation spacers interfacing the diode holder to the rotor housing such that the diode holder and the rotor housing are connected via the one or more CTE compensation spacers. The one or more CTE compensation spacers can be configured to have a third CTE different than the first CTE and the second CTE to compensate for relative length change between the diode holder and the rotor housing to prevent and/or reduce temperature induced stress growth at the interface of the diode holder and the rotor housing.

GENERATOR ROTOR ASSEMBLIES
20230369947 · 2023-11-16 · ·

A generator rotor assembly can include a diode holder configured to hold one or more diodes. The diode holder can be formed of a first material having a first coefficient of thermal expansion (CTE). The assembly can include a rotor housing configured to hold the diode holder within the rotor housing. The rotor housing can be formed of a second material having a second CTE. The second CTE is different than the first CTE. The assembly can include one or more CTE compensation spacers interfacing the diode holder to the rotor housing such that the diode holder and the rotor housing are connected via the one or more CTE compensation spacers. The one or more CTE compensation spacers can be configured to have a third CTE different than the first CTE and the second CTE to compensate for relative length change between the diode holder and the rotor housing to prevent and/or reduce temperature induced stress growth at the interface of the diode holder and the rotor housing.