Disclosed are various embodiments for an electric machine where the stator is a coil assembly and the rotor is a magnetic toroidal cylindrical tunnel or where the rotor is a coil assembly and the stator is a magnetic toroidal cylindrical tunnel.

The invention relates to a method for producing an electrically conductive connection between a copper component 23, 23a and an aluminum component 24 by means of cold metal transfer welding, in which a welding wire is periodically moved back and forth from the material of a component to be welded.

An electric motor includes a stator around which an aluminum wire having a resin coating layer formed on a surface of the aluminum wire is wound; and a rotator arranged on an inner side of the stator to be rotatable, the aluminum wire comprising a terminal wire including an aluminum exposed portion, from which the resin coating layer is peeled off to expose an aluminum core wire, the stator comprising a terminal with which the aluminum exposed portion and a power supply wire for use in supplying electric power for rotating the rotator are connected, the terminal electrically conducting the aluminum exposed portion and the power supply wire, and a first solder layer formed on the terminal, covering an entire surface of the aluminum exposed portion, and joining the aluminum exposed portion and the terminal to each other.

An electronically commutated direct current motor with a housing, a housing cover, a bearing shield, a rotor and a stator, wherein the rotor includes a shaft and a permanent magnet and the stator consists of single terminals, which are provided with terminal insulation. The direct current motor ensures a space-saving construction connection of motor components or components with the housing of the electronic commutated direct current motor, conforming to its class, wherein additional connections or sealing elements are not required, wherein a firm and sealed connection can be manufactured upon demand and an easy integration of other functions and interfaces is possible.

A motor includes a stator including a terminal and a casing that houses the stator, in which the casing includes a casing body with high thermal conductivity that includes an opening in which the terminal is disposed and houses the stator and a casing block disposed in the opening and with an insulating property and high thermal conductivity, and the casing block includes a housing part that houses a distal end portion of the terminal.

In the rotary electric machine, bus-bar lead terminals of bus bars, which are held by a connection component, are formed in such a way that the bus-bar lead terminals are protruded from the bus bars to an axis direction of a stator, and a plurality of bus-bar storage grooves are formed by using a plurality of partitions which are concentrically arranged in a diameter direction of the stator via gaps, and in the plurality of partitions, lengths, in the axis direction, of the most outer circumference partition, which is positioned at the most outer circumference side in the diameter direction, and the most inner circumference partition, which is positioned at the most inner circumference side in the diameter direction, are longer than lengths, in the axis direction, of a plurality of middle partitions, which are positioned between the most outer circumference partition and the most inner circumference partition.

The present invention is provided with: an insulation holder formed of a thermoplastic resin material and having a first opening; a wire connection ring formed of a thermoplastic resin material and having a second opening; and a joining component inserted astride in the first opening and the second opening, the joining component being formed of a metal material having a higher melting point than those of the thermoplastic resin materials, the joining component having a higher stiffness than those of the insulation holder and the wire connection ring, wherein a welded part is formed by welding in at least a part of an area where each of the Insulation holder and the wire connection ring has contact with the joining component.

The high-efficiency soldering apparatus for a winding head of a flat-wire motor includes a support base, a solder tray, a solder spot isolation and limit plate, a shaft lever and a movable tray. The solder tray is provided at the center of the support base. The solder spot isolation and limit plate is provided on the solder tray. The shaft lever is provided on the support base. The movable tray is provided on the shaft lever. The movable tray is located above the solder tray. The movable tray moves vertically along the shaft lever. A stator is placed at the center of the movable tray, and a winding head of the stator extends below the movable tray.

A drive motor for a suction device (400) or a machine tool in the form of a hand-held power tool (200, 300) or a semi-stationary machine tool. The drive motor (20, 120) has a stator (80) with an excitation coil assembly (86) and a rotor (40, 140) with a motor shaft (30, 130) which is rotatably mounted about a rotational axis (D) on the stator or relative to the stator (80) by means of a bearing assembly (24A) and which passes through a shaft through-opening (42, 142) of a laminated core (41, 141) held on the motor shaft (30, 130). The rotor (40, 140) has a magnet assembly (50) with at least one permanent magnet such that the rotor (40, 140) can be rotated about the rotational axis (D) by energizing the excitation coil assembly (86). The laminated core (41, 141) has at least one balancing section (55) produced by removing material from or notching the laminated core (41, 141), and/or the at least one permanent magnet is formed by a magnet body (52) which is magnetized when arranged on the laminated core (41, 141).

The invention relates to an electric motor comprising a stator (A) with an insulation, a rotor, and an electronics and/or terminal housing (1) comprising a bottom (4), in which electrical/electronic components provided for the operation of the electric motor are housed. The electronics and/or terminal housing (1) is permanently connected to the stator (A) by means of an overmould (17b) so as to form a stator unit, the bottom (4) of the electronics and/or terminal housing (1) being at least partially covered by the overmould (17b) on its upper side. The overmould is not only provided for the stator, but is used at the same time as a connection means for connecting the electronics and/or terminal housing to the wound stator. Additional connection parts are not required as a result. The stator packet is first wound and then inserted into an injection mould with the electronics housing (1). Then, a heat-conductive, electrically insulating plastic is used to form the overmould (17b). Said overmould permanently connects the stator and the electronics and/or terminal housing (1) together to form the stator unit. As the bottom (4) of the electronics and/or terminal housing (1) is at least partially covered on the upper side by the overmould (17b), a secure interlocking connection is ensured between the electronics and/or terminal housing (1) and the stator (A).