A laminated core manufacturing method according to the present invention is a manufacturing method for a laminated core including: a laminated body that is configured by laminating core strips that are made of a magnetic material, the laminated body including: a core back portion; and a tooth portion; and electrically insulating members that are disposed on two side portions of the tooth portion, wherein the laminated core manufacturing method includes a bonding step in which the insulating members are pressed onto each of the side surfaces of the tooth portion of the laminated body so as to integrate the laminated body and also so as to fix the insulating members to the laminated body, by means of at least one of an adhesive and a pressure-sensitive adhesive that is disposed between each of the side surfaces of the tooth portion and the insulating members.

A stator includes a yoke portion, and a tooth portion located inside the yoke portion in a radial direction. A fracture surface ratio of an inner surface of the tooth portion in the radial direction is lower than a fracture surface ratio of a side surface of the yoke portion.

A method for manufacturing a main rotor for a generator is provided. The method includes printing at least part of a rotor shaft by a three-dimensional printing process. The step of printing at least part of the rotor shaft includes printing a plurality of closed outlets and a plurality of open outlets. A rotor core is printed by the three-dimensional printing process. The step of printing the rotor core includes printing a plurality of liquid coolant conduits that extend through the rotor core and fluidly connecting the plurality of liquid coolant conduits to the plurality of closed openings.

A stator is formed by laminating electrical steel sheets punched into a predetermined shape. The stator includes split cores that are punched out from the electrical steel sheets to have an annular shape. A first group of the split cores adjacent to each other in the circumferential direction have the same rolling direction, and a second group of the split cores adjacent to each other in the circumferential direction have different rolling directions.

A stator has a plurality of core pieces being arranged in a ring shape around a rotation axis, and is configured such that a coupling part having a fitting structure is formed between the core pieces adjacent to each other in an arrangement of the ring shape, the coupling part allowing rotation about a pillar portion and restricting displacement in the axis direction by a snap-fit coupling that is formed with the pillar portion being provided on the yoke side of one of the core pieces and extending in a direction parallel to the axis and an open ring portion being provided on the yoke side of the other of the core pieces.

A preformed coil assembly for a stator of an electric motor includes first and second winding carriers located on respective opposite ends of the preformed coil assembly and a winding part wound around the winding carriers to form first and second elongated winding portions with an elongated opening therebetween to be fitted around a tooth of a stator. The preformed coil assembly includes first and second insulation films disposed around the first and second winding portions. Each insulation film includes upper and lower folded portions resting against first and second opposite walls of respective winding carriers to provide first and second distances between respective opposite lateral sides of the tooth and a corresponding non-folded portion of respective first and second insulation films. The first and second distances are equal so that the preformed coil assembly is centered with respect to the tooth when mounted therearound.

A core piece that is circularly arranged to construct a stator core of an axial gap type rotary electric machine includes: a first member in a column form extending in an axial direction of the stator core; a second member in a plate form disposed on a first end side of the axial direction in the first member; and a third member in a plate form disposed on a second end side of the axial direction in the first member, the first member has a peripheral surface connecting with the second member and the third member, the second member has a protruding portion projecting outwardly from the peripheral surface of the first member, the third member has a protruding portion projecting outwardly from the peripheral surface of the first member, and the first member, the second member, and the third member are configured by an integrally molded green compact.

The stator for a rotating electrical machine includes an annular first iron core part, which is a stacked body including electrical steel plates, and second iron core part, which is a stacked body including an amorphous soft magnetic metal or a nanocrystalline soft magnetic metal, wherein: the annular first iron core part includes a plurality of tooth parts which protrude toward the inner circumferential side and around which a coil is wound, and first groove parts formed within each tooth part from an outer circumferential surface; and the second iron core parts are disposed in the first groove parts.

A rotor includes an assembly of laminations including a plurality of radially-projecting poles, a winding of electrically conductive wires to be wound around each pole by means of wire-guiding heads arranged axially on either side of the lamination assembly. A guiding head support is inserted between the lamination assembly and each guiding head such that: an internal radial face of the support abuts against an external radial face at an axial end of the lamination assembly; and a peripheral surface of the support, which projects axially outward from the internal radial face of the support, is in contact with a contact face of the guiding head that is orientated radially outward from same, the guiding head abutting against the peripheral surface of the support.

A manufacturing method for a coil includes: a step of winding a wire (conductive wire) in multiple layers and multiple rows and forming a coil having a trapezoidal cross-sectional shape; a step of arranging the coil in a molding space surrounded by a plurality of split dies; and a step of moving the slit die in a direction of narrowing the molding space to mold the cross-sectional shape of the coil. In the step of molding the cross-sectional shape, at least one of the plurality of split dies is moved to mold the cross-sectional shape into a fan shape by surfaces formed in the split dies.