H02K15/022

WELDING OF A STACK OF LAMINATIONS FOR A ROTOR

A rotor for a rotary electric machine includes a rotor shaft configured to rotate around an axis of rotation, a rotor body formed of a stack of laminations having a plurality of teeth projecting radially and being configured to be mounted coaxially on the rotor shaft. A field coil is wound around each tooth of the plurality of teeth. At least one tooth of the plurality of teeth includes at least one weld seam on a lateral face of the corresponding tooth, the lateral face extending radially and axially along the axis of rotation.

MAGNETIC CORE, HOOP MATERIAL, AND MAGNETIC COMPONENT
20230208213 · 2023-06-29 ·

In a magnetic core including a laminated core in which multiple core thin strips are laminated, the magnetic core includes a cutting mark region formed by cutting tie sticks 212, connected to the core thin strips 511, in a lamination direction of the core thin strips 511, and the cutting mark region 51C is positioned on an inner side than outer peripheries of the core thin strips 511. The core thin strip 511 may include a portion made of a nanocrystal-containing alloy material that is obtained by nano-crystallizing an amorphous alloy material with heat treatment.

ROTATING ELECTRICAL MACHINE
20230208215 · 2023-06-29 ·

A rotating electrical machine includes a rotor and a stator including an annular stator core including core pieces connected to each other in a circumferential direction. Each of the core pieces includes a core back piece extending in the circumferential direction and a tooth radially extending from the core back piece. At least one of the coupling portions between the core back pieces adjacent in the circumferential direction is a first coupling portion. Each of the pair of core back pieces connected in the circumferential direction via the first coupling portion includes a first surface and a second surface continuously connected to the first surface in the radial direction. In the pair of core back pieces connected in the circumferential direction, the first surface of one core back piece and the first surface of the other core back piece are in contact with each other.

RADIAL FLUX ELECTRICAL MACHINES
20170366053 · 2017-12-21 ·

A radial flux electrical machine is disclosed. The machine comprises a body of the stator having a body that defines a longitudinal axis a substantially cylindrical inner surface and an inner volume, and having a plurality of electromagnetic elements, each of which includes a stator core of ferromagnetic material and a winding of electrically conductive material located around at least part of the stator core of the electromagnetic element, the electromagnetic elements being arranged around the inner surface of the stator, and operable to induce a magnetic flux field in a radial direction in the inner volume of the stator, and a rotor located within the inner volume of the stator, and rotatable with respect to the stator. The inner surface of the body of the stator and the electromagnetic elements of the stator define cooperating engagement features of shape that serve to prevent relative rotation between the body of the stator and the electro-magnetic elements, and which allow relative longitudinal movement between the body of the stator and the electromagnetic elements.

Rotor

A rotor, in particular of an electrical machine, has a base body and at least one metallic end plate which is mounted on the base body. The base body and the at least one end plate have a continuous layer which is injection molded.

ROTARY ELECTRICAL DEVICE

A rotary electrical device includes a rotor configured to be rotatable; and a stator disposed in a radial direction of the rotor to surround a rotation axis of the rotor. The stator includes a plurality of stator units that are stacked in an axial direction of the rotor. Each of the stator units includes a winding, a stator core that surrounds the winding, and one or more claw magnetic poles that protrude radially toward the rotor from each of two end portions in an axial direction of the stator core. The rotor includes a magnet that radially faces at least a portion of any of claw magnetic poles of the stator at a predetermined rotation position. At least one of magnet end portions in an axial direction of the magnet protrudes further in the axial direction than all of the claw magnetic poles of the stator.

ELECTRIC MACHINE WITH MULTI-PART TRAPEZOIDAL TEETH

An electric machine may include an stator and a rotatable rotor. At least one of the stator or the rotor may include a plurality of multi-part trapezoidal teeth with an electromagnetic coil disposed around each tooth.

Method for Producing a Rotor, and Rotor
20230179046 · 2023-06-08 ·

A method for producing a rotor includes providing lamella elements and arranging the lamella elements to form a lamella bundle where the lamella bundle has webs. End plates are arranged at respective end faces of the lamella bundle where the end plates axially support the lamella bundle. The lamella bundle is axially fixed or pretensioned by winding conductor material around the webs and a rotor shaft is arranged in the fixed or pretensioned lamella bundle.

METHOD OF MANUFACTURING LAMINATED CORE
20170338724 · 2017-11-23 ·

A method of manufacturing a laminated stator core includes: blanking an electrical steel sheet at 1.sup.st to N.sup.th (N is a natural number equal to or greater than 2) positions arranged in a row in the width direction of the electrical steel sheet to form 1.sup.st to N.sup.th blank members, and laminating the 1.sup.st to N.sup.th blank members to form a laminated stator core. The shape or arrangement of at least one odd-shaped part of a plurality of odd-shaped parts in the k.sup.th (k is a natural number of 1 to N) blank member differs from the shape or arrangement of at least one odd-shaped part of a plurality of odd-shaped parts in the m.sup.th (m is a natural number of 1 to N and satisfying m≠k) blank member such that the shapes of given two blank members do not agree with each other.

Laminated core manufacturing method

A laminated core manufacturing method is linearly arranging and punching out a plurality of separate core pieces formed of a back yoke portion and a magnetic-pole teeth portion protruding from the back yoke portion and die-cut caulking. The manufacturing method includes: a first step of punching out a first region located on an opposite side to the magnetic-pole teeth portion between adjacent ends of the back yoke portions of the core pieces; a second step of punching out a second region located on a side of the magnetic-pole teeth portion between the adjacent ends of the back yoke portions of the core pieces; a third step of punching out a region that brings the first region punched out in the first step and the second region punched out in the second step into communication; and a fourth step of forming the magnetic-pole teeth portion by punching.