Patent classifications
H02K15/024
METHOD FOR MANUFACTURING STATOR, METHOD FOR MANUFACTURING ROTARY ELECTRIC MACHINE, AND IRON-CORE BLOCK
A tooth groove is provided at a border portion between a tooth body portion and a protrusion. The angle between a tooth body portion lateral face which is a lateral face in the circumferential direction of the tooth body portion and a tooth body portion stop portion which is a face, of the tooth groove, continued from the tooth body portion lateral face is the right angle or an acute angle. The protrusion is rotated toward the outer side in the circumferential direction, to bring a protrusion stop portion into close contact with the tooth body portion stop portion, the protrusion stop portion being an outer-circumferential-side lateral face of the protrusion, thereby forming a shoe in a tooth.
ADHESIVELY-LAMINATED CORE FOR STATOR, METHOD OF MANUFACTURING SAME, AND ELECTRIC MOTOR
An adhesively-laminated core for a stator capable of suppressing an iron loss of an electric motor and also having excellent productivity is provided. The adhesively-laminated core for a stator includes a plurality of electrical steel sheets which are stacked on one another and of which both surfaces are coated with insulation coatings, and adhesion parts which are disposed between the electrical steel sheets adjacent to each other in a stacking direction and cause the electrical steel sheets to be adhered to each other. All sets of the electrical steel sheets adjacent to each other in the stacking direction are adhered via the adhesion parts. An adhesive forming the adhesion parts is a two-agent type acrylic-based adhesive (SGA) which includes an acrylic-based compound, an oxidizer, and a reducer and in which a portion of the acrylic-based compound and the oxidizer are assigned to a first agent and the remaining portion of the acrylic-based compound and the reducer are assigned to a second agent. The adhesion parts are partially provided between the electrical steel sheets adjacent to each other in the stacking direction.
Winding insulation arrangement for axial flux machines
A stator 20 for an axial flux machine such as a motor or generator. The stator includes a stator core 32 having a back plane 24 which in use is disposed perpendicularly about a rotational axis of the machine. A plurality of teeth 26 extend axially from the back plane so as to form winding receiving slots 28 between adjacent teeth. The stator also includes an electrical winding 30 including a plurality of coils 32, each coil being located about a tooth of the stator core and being electrically isolated from the stator tooth by means of an insulating former 34 having a shape which closely conforms to the shape of the stator tooth. The coils 32 are interconnected to form the winding 30. A method of constructing a stator is also disclosed.
Method for stamping coil sides of a stator winding
Method for stamping multiple coil sides (96) for a stator winding (18), characterized in that the multiple coil sides (96) are arranged in a grooved row (90), the shaping process taking place at a force (F), the direction of which runs at an angle (α) greater than zero relative to the grooved row (90).
Active part of an electrical machine, radial magnetic bearing and method for producing a radial magnetic bearing
An active part of an electrical machine includes teeth, each having a tooth base, a tooth height, open or closed grooves between the teeth, and windings introduced into the grooves. Each winding encloses at least one of the teeth. The active part has a thickness, starting from the outer surface of the respective tooth bases and extending along the teeth, that is greater than the tooth height. The active part, starting from the respective tooth base up to a limit depth, which is not more than equal the tooth height, has a first material with a first magnetic permeability and starting from the limit depth a second material with a second magnetic permeability. The first magnetic permeability is greater than the second magnetic permeability. The limit depth is essentially half as great as the tooth height.
Method of manufacturing stacked stator core
A method of manufacturing a stacked stator core comprises forming a stack that comprises an annular yoke portion, a plurality of tooth portions, and a plurality of slots. The method further comprises inserting a mold core member of the plurality of mold core members into a slot of the plurality of slots, the mold core member comprising a body portion and a closing portion connected to the body portion, the body portion extending along a longitudinal direction of the slot and spaced apart from an inner wall surface of the slot, the closing portion being positioned on a slot opening side of the slot and closing an open end portion of the slot on the slot opening side. Additionally, the method comprises forming a resin portion by charging a melted resin into a filling space between the slot and the mold core member.
Method of positioning and fixing of stator core and apparatus for same
A positioning and fixing apparatus that fixes a position of a stator core includes a plurality of positioners that are displaced so as to approach or separate from the stator core, by a positioner displacing unit. One of the positioners is an engager that engages with a first tab section being an engaging section. First, the engager engages with the first tab section, and then, pressers being the remainder of the positioners position a certain region of the stator core.
MANUFACTURING METHOD OF LAMINATED CORE AND MANUFACTURING DEVICE OF LAMINATED CORE
A manufacturing method of a laminated core includes forming a first blanking member by blanking a band-shaped metal plate along a predetermined first blanking shape and forming a second blanking member by blanking the metal plate along a predetermined second blanking shape. The first blanking shape has a first-yoke corresponding region corresponding to a first yoke portion and a plurality of first-teeth corresponding regions corresponding to a plurality of first teeth portions. The second blanking shape has a second-yoke corresponding region corresponding to a second yoke portion and a plurality of second-teeth corresponding regions corresponding to a plurality of second teeth portions. The plurality of second-teeth corresponding regions are located between the plurality of first-teeth corresponding regions in a width direction one by one. The second teeth-corresponding region is located closer to one first-teeth corresponding region than a virtual straight line.
ADHESIVELY-LAMINATED CORE FOR STATOR, METHOD OF MANUFACTURING THE SAME, AND ELECTRIC MOTOR
Provided is an electric motor which includes an adhesively-laminated core for a stator having excellent productivity and high mechanical strength and that is thus capable of reducing vibration and noise of an electric motor and suppressing iron loss. The adhesively-laminated core for a stator includes electrical steel sheets laminated on each other and each coated on both sides with an insulation coating, and an adhesion part disposed between the electrical steel sheets adjacent to each other in a stacking direction and configured to cause the electrical steel sheets to be adhered to each other. All sets of the electrical steel sheets adjacent to each other in the stacking direction are adhered by the adhesion part, an adhesive forming the adhesion part includes a fast-curing type adhesive and a thermosetting adhesive, and the adhesion part is partially provided between the electrical steel sheets adjacent to each other in the stacking direction.
STATOR DEVICE FOR AN ELECTRIC MACHINE, AND PRODUCTION METHOD
A stator device for an electric machine, including a laminated core arrangement with a plurality of receiving grooves for receiving, in each receiving groove, at least one conductor element of a stator winding in a conductor channel, wherein the receiving grooves each provide at least one flow channel, wherein the laminated core arrangement includes a plurality of laminated core units which are lined up axially and which each provide axial groove sections of the receiving grooves, and wherein the groove sections associated with each of the plurality of laminated core units at least in part have a groove geometry variant taken from a group of at least two different groove geometry variants, such that the receiving grooves, over an axial extent along the laminated core arrangement, each have at least two different groove geometry variants.