A method for producing a stator for an electrical machine, the stator having a substantially hollow-cylindrical stator core, which has a plurality of grooves spaced apart in a circumferential direction, the method including: providing at least one strip-shaped winding unit having a first winding conductor with a plurality of groove portions running straight in a transverse direction that are mutually parallel; fastening a first end of the winding unit to a lateral surface of a mandrel; winding the winding unit onto the mandrel such that it is bent around the lateral surface of the mandrel spirally; inserting the mandrel, together with the winding unit, into a cavity in the stator core; and unwinding the winding unit from the mandrel with the groove portions of the winding unit being inserted into the grooves of the stator core.

A stator assembly includes a stator core. The stator core includes a yoke and teeth. Each of the teeth includes a neck and a tip. The neck includes a first stacking portion, a second stacking portion, a first plane and a second plane. The first stacking portion and the second stacking portion are arranged opposite to each other, and the first plane and the second plane are arranged opposite to each other. The first stacking portion and the second stacking portion are formed by stacking silicone steel sheets of the neck, and the first plane and the second plane are outer surfaces of silicone steel sheets at two terminal ends of the neck in a stacking direction.

A carrier for coils of an electric machine includes a rotation-symmetrical carrier stack having laminations with axial slots which are configured to receive a wire of the coils. Adjacent ones of the slots are separated from one another by a slot wall. The carrier stack has circular end faces and is formed with slot openings for the slots. Electrically insulating material is applied upon at least the slot walls of at least one of the end faces to cover the slot walls at their end face and to electrically insulate the slot walls.

There is provided a motor armature structure including an armature that includes: a winding body; an armature core having a plurality of winding cores; and a structure framework, at least a part of the structure framework includes an insulating member, and the armature core includes a molded magnetic material admixture.

Each lamination of the lamination stack comprises at least one assembly of coupling elements, said assembly comprising one insertion clamp, one receiving clamp and at least one receiving window, said coupling elements maintaining the same relative positioning from one another, the insertion clamp and the receiving clamp being defined by respective portions of the lamination axially projecting to the same side of the latter, each insertion clamp of a lamination being fitted, by interference, in the interior of a receiving clamp of an adjacent lamination, and each receiving clamp of a lamination being housed in the receiving window of at least one lamination of the stack.

A stator manufacturing method in which a coil including a plurality of coil units formed by winding a rectangular wire is fitted in a cylindrical core having a plurality of slots extending in a radial direction and opening in a core inner peripheral surface so that the slots are distributed in a circumferential direction, the rectangular wire being a linear conductor having a rectangular section.

A motor armature includes a laminated body including a stack of magnetic bodies each having an annular and plate shape, an extended body that opposes an opposing peripheral surface that is at least one of an inner peripheral surface and an outer peripheral surface of the laminated body and extends along a stacking direction of the magnetic bodies, and a holder stacked on the laminated body in the stacking direction to hold the laminated body. The holder includes a plate portion that extends along the laminated body and has higher rigidity than the magnetic bodies, and a sleeve portion that extends in contact with the extended body.

An amorphous lamination core for motor is configured by laminating amorphous alloy pieces, a pressurization member is pressed to a plurality of positions of the amorphous alloy piece, the number of pressurization portions with a crack is N, the total number of pressurization portions to which the pressurization member is pressed is N0 (N0≥100), and a degree of embrittlement is N/N0×100(%), the pressurization member is made of beryllium copper, and has a body portion of φ1.4 mm and a conical portion, the conical portion has a bottom surface of φ4 mm and a vertex angle θ of 120°, and when the degree of embrittlement is evaluated with the conical portion being pressed against the amorphous alloy piece and pressurization force of the pressurization member being set to 14 N, a degree of embrittlement of the amorphous alloy piece is equal to or less than 3.0%.

A rotary electric machine stator core according to the present invention includes: a laminated core in which a plurality of teeth are arranged circumferentially so as to each protrude radially inward from an inner circumferential surface of an annular back yoke; and a plurality of rib members that each have a bolt passage portion, that are joined to an outer circumferential surface of the laminated core such that a bolt insertion direction of the bolt passage portion is oriented in an axial direction, and that are disposed so as to be spaced apart from each other in a circumferential direction.

Provided is a coil insertion method and device that are capable of mechanically manufacturing, with good efficiency, a spirally wound stator core. This coil insertion method comprises: a winding step for winding U-phase, V-phase, and W-phase coils; a step for inserting coils into a transfer block, in which the U-phase, V-phase, and W-phase coils are inserted and held in a plurality of holding grooves of the transfer block so as to spirally overlap, the transfer block having a columnar shape overall, and the holding grooves being formed in radial fashion so as to open from an axial center part toward an outer periphery; and a step for inserting coils into a stator core, in which the transfer block is inserted into an inner periphery of the stator core, and a side part of the coils held in the holding grooves is pressed radially outward toward predetermined slots of the stator core and inserted from the inner peripheral side of the stator core into the slots.