The invention relates to a method for producing a helical metal body (Γ), in which initially a preformed, helical metal body is produced in a mould by a casting method and is subsequently compressed along its longitudinal axis by deformation.

Some embodiments include a camera voice coil motor (VCM) actuator that includes an additive coil structure for shifting a lens along one or multiple axes. The additive coil structure may include a base portion configured to couple with a lens carrier and at least partially surround a perimeter of the lens carrier. In various examples, the additive coil structure may include folded portions that individually include a respective coil that is located proximate a respective magnet. According to various embodiments, the additive coil structure may be formed using an additive process.

An electrical machine stator can include a stator core having a stator core shape and made of a core material, a plurality of windings disposed in the stator core and made of a conductive material, and an insulative material surrounding the plurality of windings and configured to electrically insulate each winding from each other adjacent winding, and/or to insulate one or more of the windings from the stator core. The insulative material can be an amorphous metal.

Lightweight high-efficiency, high temperature electric drive system is disclosed herein. An example electric drive system including an electric motor including an output shaft. The example electric drive system including power electronics electrically coupled to the electric motor, wherein the power electronic include an inverter. The example electric drive system including a gearbox coupled to the output shaft. The example electric drive system including a first heat exchanger coupled to a surface of the electric motor, the first heat exchanger including coolant. The example electric drive system including a second heat exchanger coupled to a surface of the power electronics, the second heat exchanger including the coolant.

An electric machine includes a plurality of permanent magnets and a plurality of conductors. The plurality of permanent magnets are arranged radially around a rotation axis of the electric machine and spaced apart from the rotation axis of the electric machine. At least one of the plurality of magnets has a shape in a plane of rotation intersected by the rotation axis. The plurality of conductors are arranged relative to the plurality of magnets and spaced apart from each other circumferentially around the rotation axis of the electric machine. At least one of the plurality of conductors includes a trace having a polygon shape different than the shape of the at least one of the plurality of magnets.

A method for manufacturing a conductor of a winding of a coil, includes manufacturing a heat-sink preform including a phase-change material, depositing a conductive element by layer deposition of electrically conductive material on the heat-sink preform, including inserting the heat-sink preform into an electrolytic solution of the electrically conductive material, and; electrodeposition for depositing the electrically conductive material on the heat-sink preform.

An active part of an electric machine includes electrical conductors which are additively printed in layers, and intermediate bodies respectively disposed between the electrical conductors and being additively printed in layers, wherein the electrical conductors are printed in a radially increasing manner, alternating with the intermediate bodies. A contact layer <=300 μm of a third material is applied between at least one of the electrical conductors and at least one of the printed intermediate bodies, with a diffusion zone being embodied by the contact layer and a heat treatment.

A printed coil assembly including a flexible dielectric material, a patterned top conductive layer formed on a top surface of the flexible dielectric material, and a patterned bottom conductive layer formed on a bottom surface of the flexible dielectric material. The patterned top conductive layer and the patterned bottom conductive layer form a plurality of printed coils arranged in a plurality of printed coil rollers concentrically arranged in a cylindrical shape. Each of the plurality of printed coils includes a top layer printed coil disposed within the patterned top conductive layer and a bottom layer printed coil disposed within the patterned bottom conductive layer. Coil pitches of the coils within each roller are chosen such that corresponding ones of the plurality of printed coils in adjacent rollers are axially aligned relative to a center of the cylindrical shape.

Some embodiments include a camera voice coil motor (VCM) actuator that includes an additive coil structure for shifting a lens along one or multiple axes. The additive coil structure may include a base portion configured to couple with a lens carrier and at least partially surround a perimeter of the lens carrier. In various examples, the additive coil structure may include folded portions that individually include a respective coil that is located proximate a respective magnet. According to various embodiments, the additive coil structure may be formed using an additive process.

Various embodiments include a method for producing a structure with a cold gas spraying method comprising: providing a carrier with a carrier surface, to which the structure is to be attached by the cold gas spraying method by following a travel path; and providing an element with an element surface different from the carrier surface. The element is arranged in the travel path and/or the travel path is specified such that intersections of the travel path and/or interruptions of the structure are arranged on the element surface.