The present invention is a coreless coil characterized in that a plurality of -winding coils are formed by a first coil layer and a second coil layer that has a same shape and a same width as the first coil, each coil layer having a center opening, being laminated together. Each outer peripheral portion in a connection direction of the plurality of -winding coils has a connection stepped portion that is point-symmetric in relation to a center axis line of a Z-axis (the Z-axis being an axis that, in relation to an X-axis that is a center of both connected end portions of the -winding coil and passes through a lamination boundary line of the first coil layer and the second coil layer, is a center of both unconnected end portions of the -winding coil and passes through the lamination boundary surface such as to be orthogonal to the X-axis) of the respective center opening. The plurality of -winding coils are connected in an annular shape in a state in which the connection stepped portions overlap each other and are attached to each other. An object of the present invention is to improve the bonding force of the plurality of -winding coils.

Some embodiments include a camera voice coil motor (VCM) actuator that includes an additive coil structure for shifting a lens along one or multiple axes. The additive coil structure may include a base portion configured to couple with a lens carrier and at least partially surround a perimeter of the lens carrier. In various examples, the additive coil structure may include folded portions that individually include a respective coil that is located proximate a respective magnet. According to various embodiments, the additive coil structure may be formed using an additive process.

A vibration energy harvester includes a proof mass that is a magnetic array or a coil array. The magnetic array has multiple magnets. The coil array has one or more coils. The vibration energy harvester includes an enclosed chamber. The enclosed chamber has the other of the coil array or the magnetic array that is not the proof mass. The one or more copper coils and the multiple magnets are configured to generate the electrical energy from a relative movement between the one or more copper coils and the multiple magnets. The vibration energy harvester includes a liquid suspension that suspends the proof mass within the enclosed chamber.

A method of producing an electromagnetic mat for forming a stator or rotor component of an electric machine. The electromagnetic mat has structural fibre lengths and a plurality of winding fibre lengths for forming a winding fibre that is in a winding pattern for forming one or more windings of the electric machine. The electromagnetic mat is formed by forming a support structure with the structural fibre lengths and inserting the winding fibre lengths into the support structure so that the winding fibre lengths extend across the structural fibre lengths and the structural fibre lengths lock the winding fibre lengths in position.

A vibration energy harvester includes a proof mass that is a magnetic array or a coil array. The magnetic array has multiple magnets. The coil array has one or more coils. The vibration energy harvester includes an enclosed chamber. The enclosed chamber has the other of the coil array or the magnetic array that is not the proof mass. The one or more copper coils and the multiple magnets are configured to generate the electrical energy from a relative movement between the one or more copper coils and the multiple magnets. The vibration energy harvester includes a liquid suspension that suspends the proof mass within the enclosed chamber.

Provided is a method for manufacturing an actuator coil structure including: disposing a base layer including polyimide on a substrate; forming a conductive micro pattern coil on the base layer by a plating process; filling spaces of the micro pattern coil with an insulating layer; and removing the substrate from the base layer by separation to form an actuator coil structure for a camera autofocus or anti-shake function.

The invention provides a coil molding attached to a stator of a motor, the coil molding including a coil wound around each of teeth of the stator, and a bus bar connected to the coil and molded integrally with the coil. The invention also provides another coil molding attached to a stator of a motor, the coil molding including a set of coils wound respectively around a plurality of teeth of the stator, the set of coils being molded integrally with each other.

Provided is in an armature coil formed by arranging a plurality of coil conductors on a lower metal die having a tapered groove that is narrower toward an inner side. The coils are pressed using an upper metal die having an end portion narrower than the width of the groove. The coils are formed in a substantially trapezoidal shape which gets narrower toward the radially inner side and the cross-sectional areas of the plurality of the coil conductors in the slot are each substantially the same and the circumferential width thereof is formed narrower as the coil conductor is arranged toward the radially inner side; and one coil conductor is formed in a convex shape and another coil conductor is formed in a concave shape along the convex shape.

Some embodiments include a camera voice coil motor (VCM) actuator that includes an additive coil structure for shifting a lens along one or multiple axes. The additive coil structure may include a base portion configured to couple with a lens carrier and at least partially surround a perimeter of the lens carrier. In various examples, the additive coil structure may include folded portions that individually include a respective coil that is located proximate a respective magnet. According to various embodiments, the additive coil structure may be formed using an additive process.

A method of manufacturing a winding assembly for an electrical machine, the method comprising: selecting (S1) a mathematical function defining the spatial separation between adjacent turns of a winding path, the mathematical function dependent on one or more parameters of the electrical machine and/or of the anticipated operating environment of the electrical machine; forming (S2), by three-dimensional, 3D, printing, an electrically insulating body comprising a channel defining the winding path in accordance with said function, the channel having an inlet and an outlet; heating (S3) the electrically insulating body to a temperature above the melting point of an electrically conducting material; flowing (S4) the electrically conducting material through the inlet to the outlet to fill the channel; and cooling the electrically insulating body to solidify the electrically conducting material within the channel, thereby forming said winding assembly.