Disclosed is a method for manufacturing an MSO coil, comprising: a pressing step of forming a bent surface on a part of a unit coil layer, which has a ring shape such that both ends thereof face each other, thereby endowing both ends of the unit coil layer with a height difference; a fixing step of connecting and fixing a plurality of unit coil layers to each other, each unit coil layer having the bent surface formed thereon, such that the first end of both ends of a unit coil layer having the bent surface formed thereon contacts the second end of both ends of another unit coil layer having the bent surface formed thereon; and a bonding step of bonding connection parts defined by contact of the first and second ends of each of the plurality of unit coil layers that are connected and fixed to each other.

A coil substrate for a motor includes a flexible substrate, and multiple coils formed on a surface of the flexible substrate. Each of the coils has a wiring having first wiring portions and second wiring portions extending from the first wirings respectively and is formed such that the first wiring portions extend parallel with respect to each other and that the second wiring portions extend not parallel to the first wirings, and the flexible substrate is formed to be formed around a magnet of a motor such that the first wiring portions form an angle that is substantially perpendicular to a rotation direction of the motor.

A rotating electrical machine according to the present invention has a plurality of segmented coils respectively disposed in a plurality of layers aligned in a row in a radial direction inside a slot of a stator core. The segmented coils comprise: first regions (111a, 121a) that each have a straight line section disposed inside the slot and a protrusion that protrudes to the outside of the slot from one end of the straight line section; and second regions (112a, 122a) that are formed so as to extend toward one side in the circumferential direction from the other end of the respective straight line section, and such that the position in the radial direction changes. The tip end section of the second region (112a) of a first segmented coil (110a) disposed in a prescribed layer within a prescribed slot is disposed and connected so as to be adjacent, in the radial direction, to the tip end section of the first region (121a) of a second segmented coil (120a) disposed in the prescribed layer within a slot adjacent to the prescribed slot.

A motor using a printed circuit board may include: a first base part forming a first circuit board on which a coil pattern is printed; a second base part forming a second circuit board on which the coil pattern is printed, the second base part spaced apart from the first base part; and a plurality of side parts forming side circuit boards on which the coil pattern is printed, the plurality of side parts connected to the first base part and the second base part, respectively, such that the coil pattern successively connects the first base part, the second base part, and the plurality of side parts.

Various embodiments include a method for producing a structure with a cold gas spraying method comprising: providing a carrier with a carrier surface, to which the structure is to be attached by the cold gas spraying method by following a travel path; and providing an element with an element surface different from the carrier surface. The element is arranged in the travel path and/or the travel path is specified such that intersections of the travel path and/or interruptions of the structure are arranged on the element surface.

A flexible circuit board includes: a plurality of first wirings and third wirings alternately formed in parallel on a first surface of an insulating sheet; a plurality of second wirings and fourth wirings alternately formed in parallel on a second surface of the insulating sheet; and wiring connecting portions: connecting ends of the adjacent first wirings and second wirings through the insulating sheet and thereby forming a first continuous wiring; and connecting ends of the adjacent third wirings and fourth wirings through the insulating sheet and thereby forming a second continuous wiring, in which the first continuous wiring and the second continuous wiring have intersections each forming a coil, the intersections being where the first continuous wiring and the second continuous wiring intersect with the insulating sheet interposed therebetween.

A coil system, including: pairs of planar coils vertically stacked in a vertical direction, each pair of planar coils including a first planar coil including a first outer turn and a second planar coil including a second outer turn overlapping the first outer turn and laterally offset from the first outer turn; and pairs of vertically stacked thermal conductor tracks, each pair of thermal conductor tracks including a first track and a second track overlapping the first track, laterally offset from the first track, and overlapping the first outer turns of the pairs of planar coils. The pairs of thermal conductor tracks are DC isolated from pairs of planar coils. The first outer turns and the second outer turns of the pairs of planar coils form a first comb-like structure. The plurality of pairs of thermal conductor tracks form a second comb-like structure engaged with the first comb-like structure.

Electrical machines, components thereof, and methods for manufacturing the same are provided. In one aspect, methods for additively manufacturing a rotor assembly for an electrical machine is provided. The method includes additively printing the rotor core and shaft of the same material composition. In another aspect, an electrical machine is provided. The electrical machine includes a stator assembly that includes a stator core having a plurality of poles with magnetic slot wedges positioned between adjacent poles to reduce tooth harmonics. The electrical machine also includes a rotor assembly having a rotor core that is formed as a solid core. In yet another aspect, a rotor assembly for an electrical machine is provided that includes slots that reduce eddy current losses in the rotor core during operation of the electrical machine.

An electric element includes a substrate including a resin layer and a first conductive body, and a magnet. The substrate includes a first principal surface facing the magnet. The first conductive body includes a coil portion having a winding axis orthogonal to the first principal surface and located on a side closest to the first principal surface. The coil portion includes a continuous coil conductor including a first coil surface facing the first principal surface and a second coil surface opposite to the first coil surface. The coil conductor has a non-uniform thickness in a winding axis direction varying a distance between the first and second coil surfaces, and a difference of maximum and minimum values of distance between the first coil surface and the first principal surface is smaller than a difference of maximum and minimum values of distance between the second coil surface and the first principal surface.

A coil forming apparatus includes: a coil winding jig that winds the belt-shaped coil, the coil winding jig including a plurality of comb-shaped grooves on an outer periphery thereof; a coil conveying mechanism that pivotally conveys the belt-shaped coil along at least a portion of the outer periphery of the coil winding jig; and guide members guide the belt-shaped coil in an arc shape while being in contact with the side ends. The guide members guide the belt-shaped coil so as to be in an arc shape having a diameter smaller than an outer diameter of the coil winding jig in a second half portion of the belt-shaped coil upon pivot conveying, and allow the plurality of straight portions to be inserted into a respective one of the plurality of comb-shaped grooves of the coil winding jig.