A method for manufacturing a stator for a rotating electrical machine includes: installation step of installing coil pieces with rectangular cross section for stator coil in stator core; and joining step of joining ends of coil pieces by laser welding after installation step. The joining step includes a setting step of bringing the ends into contact with each other in radial direction that the ends cross over each other in an X-shape as viewed in the radial direction, and a radiation step of applying a laser beam with a wavelength of 0.6 μm or less in an axial direction toward a C-shaped side, as viewed in the radial direction, of a contact surface between the ends after the setting step. Part of the C-shaped side and part of an axially outer non-contact surface that is continuous with the contact surface between the ends are melted in the radiation step.

The coil manufacturing apparatus includes: a bending device configured to bend each of a plurality of flat conductors; and a welding device configured to weld the plurality of flat conductors. The bending device is a unit configured to bend each of the flat conductors before being supplied to the welding device. The welding device includes a first holding portion and a second holding portion disposed facing each other, and a driving portion configured to move the first holding portion and the second holding portion. The helical structure body is formed by pressing end faces of the one flat conductor and the another flat conductor against each other along a strip longitudinal direction and joining the flat conductors through pressure welding while reducing a distance in the strip longitudinal direction. The coil manufacturing apparatus includes a removing device configured to remove an unwanted portion of the flat conductors generated by welding.

The invention relates to a method for producing a compressed strand (F) made of an insulated wire (1) which is supplied in a straight manner or in a substantially straight manner, characterized by the following method steps: a) shaping the insulated wire (1) into at least one half-loop, ring, or coil using a shaping device (2); b) twisting the at least one half-loop, ring, or coil into a wire packet (D) using a twisting device (4); c) compacting the wire packet (D) using a compacting device (5), as well as to a method for producing an electric motor, where at least a portion of the compressed strand for the electric motor is produced using the method according to the invention, and to the use of the compressed strand in the stator (S) of an electric motor, where the compressed strand is at least in sections the compressed strand produced according to the invention.

The invention relates to a stator (200) comprising an annular body (210) provided with a plurality of slots (213) and a winding (400) comprising a first series (A) of needles (1) and a second series (B) of needles (1) which are arranged in the slots (213) in a plurality of superimposed layers (C1-C4), each needle (1) comprising a first segment (1A) and a second segment (1B) which are each arranged in different slots (213) and connected by an elbow connector (1C). According to the invention, the first segments (1A) and the second segments (1B) of the first series (A) are respectively arranged in a first layer (C1) and in a second layer (C2) and the first segments (1A) and the second segments (1B) of the second series (B) are respectively arranged in a third layer (C3) and in a fourth layer (C4), the first series (A) being electrically connected to the second series (B).

An electric motor stator includes a magnetic circuit having a plurality of radial polar protuberances. The stator has, for all or some of said protuberances, a set of conductive zones in the general shape of a U, disposed around the protuberance, and the ends of each of the conductive zones are located in the vicinity of a common plane. The stator also has at least one connection component including a plurality of conductive tracks connected to distinct ends of said conductive zones, so as to define a DC electric circuit forming a winding around one or more radial polar protuberances.

A hollow portion is formed in a holding jig. A first projection protrudes from a first inner side wall of the hollow portion. As the holding jig rotates to twist and bend a leg portion of a conductor, the projection bites into the leg portion.

A manufacturing apparatus of an electrical rotating machine includes a coil segment shaping section for shaping a linear wire rod with a predetermined length into a coil segment with a predetermined shape consisting of a pair of slot insertion portions extending substantially in parallel with each other and a linking portion for coupling the pair of slot insertion portions, and a coil assembling section for assembling a coil by circularly arranging the coil segments shaped in the coil segment shaping section. The coil segment shaping section and the coil assembling section are constituted to continuously perform the shaping and the assembling of the coil segment in each coil segment unit, based on control data set depending on a coil to be fabricated.

The disclosure relates to an active part for an electrical machine, wherein the active part includes: a plurality of teeth and a plurality of coils, wherein a coil of the plurality of coils is arranged on each of the teeth, wherein each of the coils has a plurality of prefabricated push-on elements arranged adjacent to one another on the tooth and enclose the tooth in parts, and wherein each of the coils has a plurality of prefabricated connecting elements each for electrically connecting two adjacent push-on elements.

An apparatus for manufacturing a stator includes a supporting member configured to support a stator core, at least one processing jig having a cylindrical part and a plurality of protruding parts, and an operating unit. The operating unit is configured to perform, in a state where each of coil protruding parts is inserted between one circumferentially-adjacent pair of the protruding parts of the processing jig and an axial end face of the stator core is located close to the protruding parts of the processing jig, a first operation and a second operation either simultaneously or alternately. The first operation is an operation of relatively rotating the stator core and the processing jig in a circumferential direction of the stator core. The second operation is an operation of relatively moving the stator core and the processing jig away from each other in an axial direction of the stator core.

A system for producing a winding bar for a stator winding of a stator of a rotating electric machine, in particular a turbine generator, having two machining units which can be arranged at a variable distance to each other. Each machining unit has machining device for machining an end portion of the winding bar, and each machining device is arranged on the respective machining unit in a pivotal manner about a pivot axis via at least one respective pivot arm. The pivot axis is identical to a longitudinal central axis of the rotating electric machine, and the radial distance between each machining device can be varied relative to the pivot axis.