A rotary electric machine includes a stator having an open slot configuration and a plurality of stator poles with a coil positioned about each stator pole. Each coil has a plurality of electrically conductive wires defining a group of wires and the group of wires is wrapped generally around a stator pole to define a plurality of turns. At least a portion of the group of wires is twisted, and the portion of the group of wires has between approximately 1 and 5 twists per turn. A method of fabricating a stator assembly is also disclosed.

A mechanism for introducing a wave winding from a prefabricated wave winding mat into a rotor- or stator body having a receiving device for receiving and holding the rotor- or stator body, and a feed device that feeds the wave winding mat to the receiving device. The receiving device further has an introduction device that can isolate the windings of the winding mat and introduce the same in the depth direction R of the grooves into the rotor or stator body.

A stator for a simultaneous concentrated winding motor includes a core having 3m teeth, and 3m windings. The windings include at least a U1 winding and a U2 winding that belong to a U phase, a V1 winding and a V2 winding that belong to a V phase, and a W1 winding and a W2 winding that belong to a W phase. First lead wires of the U1 winding, the V1 winding, and the W1 winding extend, respectively, from the teeth on which the U1 winding, the V1 winding, and the W1 winding are arranged. First lead wires of the U2 winding, the V2 winding, and the W2 winding extend, respectively, from the teeth on which the U1 winding, the V1 winding, and the W1 winding are arranged.

A U-phase winding includes four winding portions connected in series between a neutral point and a U-phase input end. A V-phase winding includes four winding portions connected in series between the neutral point and a V-phase input end. A W-phase winding includes four winding portions connected in series between the neutral point and a W-phase input end. These winding portions are arranged annularly around a predetermined location. Directions in which these winding portions are each wound from a first winding end to a second winding end are the same as viewed from the predetermined location.

A motor for a surgical instrument includes a rotor and a stator. The rotor includes a shaft and a magnet. The stator includes (i) a cavity in which the rotor is disposed, and (ii) a coil assembly. The coil assembly includes multiple phase sets. The phase sets include multiple sets of wires. Each of the phase sets includes multiple coils and corresponds to a respective one of the sets of wires. The coils in each of the phase sets are at respective positions about the rotor. One of the sets of wires includes at least three wires. The stator causes the rotor to axially rotate a surgical tool of the surgical instrument based on current received at the sets of wires.

The disclosure relates to a method for producing a stator, where, for one or both layers of a two-layer winding, a tool with receiving regions is respectively provided on an end face of a laminated core. A relative arrangement of the receiving regions corresponds to a relative end position for conductor ends of the conductor elements. In a positioning process, the tool is moved into a first turning position and each conductor end of a first group of the conductor elements is respectively inserted into one of the receiving regions. Then the tool is turned into at least one further turning position and each conductor end of a further group of the conductor elements is respectively inserted into one of the receiving regions until the conductor ends of all the conductor elements of the layer are in the relative end position in relation to one another.

A coil winding for an electrical machine comprising litz wire that includes winding head sections and winding body sections, wherein the litz wire includes one or more baked-enamel wires having an outer layer composed of baked enamel, wherein the winding body sections are baked to one another by baking a baking material of the baked-enamel wires.

A stator for a rotating electrical machine, the stator including a tubular core having a plurality of slots; and a coil mounted in the core, wherein the coil includes a plurality of conductor wires aligned in the slots, each of the conductor wires has ends projecting beyond the slot, a pair of the ends are bonded together to form a bonded end, a plurality of the bonded ends are arranged next to each other in a circumferential direction of the core and are arranged in a radial pattern so as to extend in a radial direction of the core, and a cap is formed by molding using a resin material having electrical insulation properties so that the cap integrally covers adjacent ones of the plurality of bonded ends.

In a process of manufacturing a motor, a terminal pin is first attached to an insulator of a stator. Next, an end portion of a conducting wire defining a coil is drawn out toward the terminal pin, and the conducting wire is wound around the terminal pin. Next, the conducting wire is soldered to the terminal pin. Thereafter, injection molding of a casing is performed with the stator as an insert. At this time, a mold is brought into contact with an upper surface of the insulator to surround the terminal pin with the mold. Thus, a contact of the mold with the conducting wire wound around the terminal pin is prevented. This reduces the likelihood that the conducting wire will be damaged.

A coil installation method for installing a coil on a tooth of a stator core to manufacture a stator for a rotary electric machine, the coil installation method including forming the coil such that a rectangular wire is wound into a generally quadrangular shape so as to form three or more winding portions overlapping in a radial direction of the stator core and such that the winding portion positioned on an outer peripheral side in the radial direction has a larger width directed in a circumferential direction of the stator core.