H02K15/0435

Method of making multi-turn coils
10523076 · 2019-12-31 · ·

A method of fabricating a dynamoelectric machine utilizing multi-turn coils includes manufacturing a multi-turn coil having turn and ground insulation and installation of the coil into the stator core of the machine. The loop regions of the coil have no ground insulation during installation and the ground insulation at the loop regions is completed after installation of the coil.

Rotary machine and method for manufacturing rotary machine
10511199 · 2019-12-17 · ·

The rotary machine of the present disclosure is provided with an annular stator that has: an annular yoke section; multiple salient poles that protrude radially inward and are arranged circumferentially; and coils disposed on the salient poles. Circumferential surfaces of the salient poles are formed into tapered surfaces that taper toward the tip of the salient poles, and the coils include a first coil and a second coil.

METHOD ASSEMBLING A HIGH-TEMPERATURE ELECTROMAGNETIC MACHINE

A method of making an electromagnetic coil for use in a high-temperature electromagnetic machine includes pre-coating magnet wire with a high-temperature insulation precursor to produce pre-coated magnet wire, winding, while applying in-situ a glass-ceramic slurry, the pre-coated magnet wire into a predetermined coil shape to produce a wet-wound green coil, and thermally processing the wet-wound green coil to produce a processed coil. In some instances, a second layer of a high-temperature insulation may be applied to the processed coil to produce a further insulated processed coil, and then thermally processing the further insulated processed coil to produce a further processed electromagnetic coil.

Winding device and wire winding method
11901777 · 2024-02-13 · ·

A winding device includes: a winding core having a winding body and flanges provided on both sides of the winding body in a rotation-axis direction, the winding core being configured such that a wire rod supplied from a supply source is wound around the winding body being rotated; a guide member configured to be rotated together with the winding core, the guide member being configured to guide the wire rod to the winding body; and an axial-direction moving mechanism configured to move the guide member in the rotation-axis direction of the winding core.

LORENTZ FORCE MOTOR
20240113608 · 2024-04-04 ·

Systems, methods, apparatuses, and computer program products for motors, controllers thereof, and systems integrating such motors. For example, a motor can include a single coil cylindrical stator forming a cylinder. The motor can also include a two-pole magnetic rotor disposed around the single coil cylindrical stator and separated from the single coil cylindrical stator by a clearance. The single coil cylindrical stator can include a single wire wound multiple times, forming multiple parallel segments parallel to a common axis of the single coil cylindrical stator and the rotor. In a cross-section perpendicular to the common axis, the single wire can be wound in an alternating pattern from a first side of the cylinder to a second side of the cylinder.

Armature and method for producing armature

In a cross sectional plane perpendicular to a center axis line of an annular core, a connection projection and a connection recess have complementary configurations in which the connection projection and the connection recess are narrowed in width with distance from coupling surfaces, the connection projection and the connection recess respectively include a pair of friction surfaces and a pair of friction surfaces extending in a direction separate from the coupling surfaces, the friction surface of the connection projection is inclined relative to a virtual normal line perpendicular to a line connecting bottom portions of the pair of friction surfaces of the connection projection, and the friction surface of the connection recess is inclined relative to a virtual normal line perpendicular to a line connecting bottom portions of the pair of friction surfaces of the connection recess.

Roller molding method for producing a spiral structure

The present application creates a roller molding method for producing a spiral structure or a coil, in particular a spiral structure for use in electric machines, wherein material is supplied between a first roller and a second roller running opposite thereto, wherein the first roller has first teeth, and the second roller has second teeth, said first and/or second teeth having tooth flanks with cavities for receiving the supplied material, wherein the teeth are designed and aligned such that the cavity of at least one tooth is at least temporarily delimited by the surface of a tooth of the other roller when the rollers are rotating such that the supplied material is molded between the teeth into a portion of the spiral structure or the coil.

METHOD FOR PRODUCING A COIL

A method for producing a coil includes winding a wire in order to produce a wound coil, and stretching the wound coil from an initial state into a stretched state with an increased spread. The method includes providing the wound coil, in the stretched state, with a coating, and transferring the wound coil from the stretched state back into a state of smaller spread.

Method for the production of a helical metal body

The invention relates to a method for producing a helical metal body (1, 1), in particular made of aluminum or an aluminum alloy. A blank is first produced in a primary shaping process, a metal forming process, or in a removal process, in particular a machining process, and one or more recesses (100, 101, 201, 202, 203) are then introduced into the blank using a removal process, said recesses defining a circumferential coil, the adjacent windings thereof being mutually spaced, in particular electrically insulated from one another.

BLOWER WITH BEARING TUBE

A blower includes a stationary portion including an inlet and an outlet, a rotating portion provided to the stationary portion, and a motor adapted to drive the rotating portion. The inlet and outlet are co-axially aligned. The stationary portion includes a housing, a stator component provided to the housing, and a tube providing an interior surface. The rotating portion includes one or more bearings that are provided along the interior surface of the tube to support a rotor within the tube. In an embodiment, the blower is structured to supply air at positive pressure.