A stator including a ring having teeth and slots between said teeth that open radially outwards and material bridges, each linking two adjacent teeth to the respective base on the side of the air-gap, a yoke attached to the ring, and windings placed in the slots of the ring, at least some of the material bridges having at least on deformable zone that can be deformed during assembly of the yoke on the ring.

An example of a positioning apparatus has a base member configured to support a stator core, a positioning tool disposed on its upper surface, and a driving mechanism for driving it. The positioning tool has a first plate and a second plate. The first plate has an inner side ring and an annular plate body fixed to the upper surface thereof, and the second plate has an outer side ring and a plate body fixed to the upper surface thereof. Insertion holes each configured to accept insertion of one of distal end pairs are formed on the plate bodies, respectively, and positioning is performed by rotating these plate bodies in opposite directions. Positions of the distal end pairs are aligned in the radial direction without the positioning tool, and then the positioning tool is set.

A core for an electric machine includes a core body arranged along a rotation axis and a winding. The core body has two or more teeth including a first tooth and a second tooth that are circumferentially spaced from one another about the rotation axis. The winding is to the core body and includes two or more coils connected electrically in series with one another. A first of the coils is seated circumferentially about both the first tooth and the second tooth to define a distributed pole circumferentially spanning both the first tooth and the second tooth. Electric machines and methods of making cores for electric machines are also described.

A generator includes a stator with a stator winding, a rotor core with a rotor tooth supported for rotation relative to the stator about a rotation axis, and a field winding. The field winding includes a field coil that is seated on the rotor tooth. The field coil includes two or more flat wire turns stacked with one another and formed such edges of the field coil tightly engage circumferential faces of the tooth. Electrical systems and methods of making generators are also described.

An axial flux induction machine comprises at least two stators and one rotor where the stators include an inner and outer ring of coils. The stator is comprised of two mirrored structures constructed such as to secure wire coils, amplify magnetic characteristics, and provide a structure upon which to secure a rotary shaft. The structures supporting the outer ring of coils can be in contact between the two stators and the outer ring can be spaced further from the rotary shaft than the inner ring of coils and also further from the rotary shaft than an outer edge of the rotor.

A synchronous machine (100) has a frame (110), a shaft (115), a main section (120), and an exciter section (125). The main section (120) has a stator winding (130) which is mounted on the frame, and a rotor winding (135) which is mounted on the shaft. The exciter section has a transformer (140) and a rectifier (145). The transformer has a primary winding (140A) mounted on the frame and a secondary winding (140B) mounted on the shaft. The rectifier is mounted on the shaft and rectifies an output of the secondary winding to provide a rectified output to the rotor. A control unit (170) provides a high-frequency control signal to the primary winding. This signal is magnetically coupled to the secondary winding, rectified, and then applied to the rotor to control the operation of the synchronous machine.

A method for producing a pole housing for an electric motor includes preparing a tube lateral surface from a preferably pre-galvanized sheet metal material and shaping the tube lateral surface to form a cylindrical pole tube from the sheet metal material in such a way that longitudinal edges of the tube lateral surface extended in the tube longitudinal direction face towards one another. The longitudinal edges of the tube lateral surface are joined to one another to form a closed pole tube. A previously-provided cover is form-lockingly and/or force-lockingly fastened as a bearing plate to a front end face of the pole tube and a fluid-impermeable joint is formed between the cover and the pole tube. A pole housing for an electric motor and an electric motor having a pole housing are also provided.

An insertion apparatus includes a conductor guide member that guides a prescribed region of an electric conductor to a slot of a stator core, and a support body that supports the conductor guide member. In this configuration, the conductor guide member can float in an axial direction of the stator core.

Provided is a segment-core coupled body, including a plurality of segment cores each including a core back and a tooth; and a plurality of coupling portions configured to couple the core backs to one another, wherein the plurality of segment cores and the plurality of coupling portions are each a laminated body of magnetic sheets, wherein the plurality of coupling portions each include: a posture holding portion adjacent to a gap defined between adjacent core backs; a first thin portion configured to couple one corner portion of the adjacent core backs and the posture holding portion; and a second thin portion configured to couple another corner portion of the adjacent core backs and the posture holding portion, and wherein, the posture holding portion projects toward a radially outer side with respect to the adjacent core backs.

Systems, methods and motor-generators with preform windings and a molded core are described. The preform windings include a first end, a second end, and a plurality of in-slot portions extending from the first end to the second end. The molded core includes a plurality of slots. Each of the plurality of slots including a respective in-slot portion disposed therein. Each of the plurality of slots includes a wall conforming to an outer profile of the respective in-slot portion.