A method of manufacturing a rotary electric machine armature that includes a cylindrical armature core in which a plurality of slots that extend in an axial direction are disposed in a circumferential direction and a coil wound around the armature core, the slots having respective radial openings that open in a radial direction, and the coil being formed by joining a plurality of segment conductors to each other.

A conductor wire insulating film separating method disclosed includes: a preparing step involving preparing rectangular cross-section coil pieces each of which is a conductor wire coated with insulating film and used to provide a stator coil of rotary electric machine; a delivering-in step involving, after the preparing step, delivering coil pieces into a laser separator, with coil pieces aligned such that extremities thereof are adjacent to each other; an applying step involving, after the delivering-in step, continuously applying film removing laser to the extremities of the aligned coil pieces such that the laser is applied to one extremity and then to another extremity, thus removing at least portions of the insulating film from the extremities of the coil pieces; and a delivering-out step involving delivering the coil pieces, from which the at least portions of the insulating film have been removed by the applying step, out of the laser separator.

A conductor wire insulating film separating method disclosed includes: a preparing step involving preparing rectangular cross-section coil pieces each of which is a conductor wire coated with insulating film and used to provide a stator coil of rotary electric machine; a delivering-in step involving, after the preparing step, delivering coil pieces into a laser separator, with coil pieces aligned such that extremities thereof are adjacent to each other; an applying step involving, after the delivering-in step, continuously applying film removing laser to the extremities of the aligned coil pieces such that the laser is applied to one extremity and then to another extremity, thus removing at least portions of the insulating film from the extremities of the coil pieces; and a delivering-out step involving delivering the coil pieces, from which the at least portions of the insulating film have been removed by the applying step, out of the laser separator.

The invention is directed to an apparatus (100) and a method for manufacturing a partial nest or a nest (5) of pin conductors (1, 1.sub.i, 1.sub.o) for forming a stator. The apparatus (100) comprises a stator core template (10) with a block body (11) and radially extending ribs (12) forming slots (13) there between for insertion of legs (2, 2.sub.i, 2.sub.o) of the pin conductors (1, 1.sub.i, 1.sub.o). The apparatus (100) comprises at least one ring element (25, 33, 42) being arranged to provide an outer radial abutment face for inserted pin conductors (1, 1.sub.i, 1.sub.o).

The invention is directed to an apparatus (100) and a method for manufacturing a partial nest or a nest (5) of pin conductors (1, 1.sub.i, 1.sub.o) for forming a stator. The apparatus (100) comprises a stator core template (10) with a block body (11) and radially extending ribs (12) forming slots (13) there between for insertion of legs (2, 2.sub.i, 2.sub.o) of the pin conductors (1, 1.sub.i, 1.sub.o). The apparatus (100) comprises at least one ring element (25, 33, 42) being arranged to provide an outer radial abutment face for inserted pin conductors (1, 1.sub.i, 1.sub.o).

The present invention relates to a stator for an electric motor, comprising a plurality of separate teeth comprising a first connector and a second connector, a plurality of coils which are configured to be wound respectively around the plurality of separate teeth, a first end of the wire of the winding being configured to be positioned in the first connector and a second end of the wire of the winding being configured to be positioned in the second connector, a central module configured to receive the separate teeth, said central module comprising connecting frames comprising connecting tabs extending radially and configured to be inserted in a first connector or in a second connector of a separate tooth, the connecting frames being configured to provide electrical connections between the coils.

The present invention relates to a stator for an electric motor, comprising a plurality of separate teeth comprising a first connector and a second connector, a plurality of coils which are configured to be wound respectively around the plurality of separate teeth, a first end of the wire of the winding being configured to be positioned in the first connector and a second end of the wire of the winding being configured to be positioned in the second connector, a central module configured to receive the separate teeth, said central module comprising connecting frames comprising connecting tabs extending radially and configured to be inserted in a first connector or in a second connector of a separate tooth, the connecting frames being configured to provide electrical connections between the coils.

The present invention addresses the problem of providing a winding for an electromagnetic component, a stator for a rotary electric machine, a rotary electric machine, and a wheel, which can simplify an assembly step while improving joint quality of a coil end. This winding for electromagnetic components comprises a first conductor (3) and a second conductor (4) electrically connected to the first conductor (3). The first conductor (3) and the second conductor (4) are fixed inside an electromagnetic component. At least one among the first conductor (3) and the second conductor (4) has a bent section (10). The first conductor (3) is pressed against and makes close contact with the second conductor (4) by a restoring force (12) due to residual stress of the bent section (10).

The present invention addresses the problem of providing a winding for an electromagnetic component, a stator for a rotary electric machine, a rotary electric machine, and a wheel, which can simplify an assembly step while improving joint quality of a coil end. This winding for electromagnetic components comprises a first conductor (3) and a second conductor (4) electrically connected to the first conductor (3). The first conductor (3) and the second conductor (4) are fixed inside an electromagnetic component. At least one among the first conductor (3) and the second conductor (4) has a bent section (10). The first conductor (3) is pressed against and makes close contact with the second conductor (4) by a restoring force (12) due to residual stress of the bent section (10).

This method of manufacturing a stator includes a step of removing insulating coatings on first surfaces of lead wire portions that are surfaces to be welded, and a step of welding together the first surfaces by a green laser with the insulating coatings on the first surfaces being removed and with insulating coatings on second surfaces opposite the first surfaces being unremoved.