A tooth-wound coil of a stator or of a stator segment of a dynamo-electric machine having two straight sections spaced apart from each other and running substantially parallel. Two 180° curves are located on the ends thereof, wherein the straight sections have an active part area, the axial extend of which is less than or equal to that of the straight section. The tooth-wound coil has a symmetrical extension plane running in the longitudinal direction. An insulation material is provided around the straight sections of the tooth-wound coil. The material effects groove isolation and/or phase isolation in the stator or stator segment.

Disclosed is a rotor for a generator, having: a rotor body; rotor poles extending radially outward from the rotor body, wherein each rotor pole includes a pole body and opposing pole circumferential side surfaces that are spaced apart from each other in a circumferential direction about the rotor body; coil windings wound about the rotor poles to form a wire bundle against one of the pole circumferential side surfaces; and a wire separator, disposed within the wire bundle, that divides the coil windings within the wire bundle into subsets of wire bundles.

An assembled wire has a substantially rectangular cross section, and is formed by assembling a plurality of strands. Each strand has a conductor portion and a strand insulating layer covering the conductor portion. At least a part of the assembled plurality of strands in the longitudinal direction is covered with an outer insulating layer. The strand is formed as follows. First, the strand insulating layer is coated on the outer periphery of the conductor portion. A large number of voids are formed in a resin constituting the strand insulating layer. From this state, the strand is formed, for example, by collapsing the strand insulating layer by heating and pressurizing. At this time, it is possible to uniformly collapse the strand insulating layer by crushing the internal voids. Therefore, the voids in the strand are crushed and flattened in the thickness direction of the strand insulating layer over the entire periphery.

A stator of a rotary electrical machine includes a laminated core having grooves, windings inserted into the grooves for forming a multi-phase winding system, and an insulating layer made of plastic and sprayed between partial winding overhangs of the windings of phases inserted immediately one after the other. The insulating layer is formed as a mesh-like structure having junctions and brace-like connections running between the junctions.

A stator of an electrical machine which has stator slots and conductor elements arranged in the stator slots, which conductor elements each have two conductor ends, is already known. A plurality of conductor ends, which are situated next to one another, of different conductor elements are in each case connected to one another by means of a weld connection, which is provided at the end sides of the conductor ends in question, without additional material. The conductor ends which are connected to one another in each case form a common rectangular conductor cross section which has a height H and a width B, wherein the height H corresponds to the height h of an individual cross section of the conductor ends, and the width B of the common conductor cross section is made up of the sum of the widths b of the individual cross sections of the conductor ends. The weld connection is in each case provided, as seen in the direction of the width B, between two non-melted edge sections of the outermost conductor ends. The weld cross section in the direction of the height H is comparatively low, this having effects on the long-tem mechanical strength of the weld connection and, during operation of the electrical machine, possibly causing temperature peaks at the weld connection as a result of a high current density. In the case of the stator according to the invention, the mechanical strength of the weld connection is increased. According to the invention, it is provided that the extent (L2) of the weld connection (8) in the direction of the height (H) is greater, at least in sections, than the height (H) of the common conductor cross section (9), and the surface of the weld connection (8) is consequently sunken in relation to the end sides (6) of the edge sections (10).

An electric machine including a rotor shaft having an inner shaft core with a first composition and an outer shaft portion surrounding at least some of the inner shaft core. The outer shaft portion is fabricated from a material having a different composition than the inner shaft core. For example, the inner shaft core could be fabricated from a material having high thermal conductivity, such as copper, while the outer shaft portion is fabricated from a material with lesser thermal conductivity, but greater strength, for example steel. The two-material shaft with a highly thermally conductive core serves to conduct heat from the interior of the electric machine to the housing, or to an exterior apparatus or structure.

The object of the invention is to improve operability of the process for inserting the coil conductor into the insulating member stored inside the slot of the rotor core. Each of the first insulating member and the second insulating member has one side arranged between the first coil and the second coil so that the respective sides are superposed along the radial direction of the stator core. The side of the first insulating member and the side of the second insulating member are connected with the first connection part at one end in the longitudinal direction.

Provided is a stator coil, including: a coil conductor; a first insulating layer in which a first mica tape is wound and laminated around an outer periphery of the coil conductor; and a second insulating layer in which a second mica tape is wound and laminated around an outer periphery of the first insulating layer, wherein the first mica tape contains mica in a specific content, wherein 60 mass % or more of the mica contained in the first mica tape passes through a JIS standard sieve having a nominal opening of 250 μm, wherein the first mica tape has a specific lamination thickness, and wherein 40 mass % or less of mica contained in the second mica tape passes through the JIS standard sieve having a nominal opening of 250 μm.

Various embodiments of the teachings herein include an electrical insulation system for an electric motor comprising a conductor with wire winding in a slot of a laminated core of a stator. The wire winding is embedded in an encapsulation. The encapsulation includes volume-increasing particles.

Various embodiments of the teachings herein include an electric insulation system of an electric motor comprising a conductor with a wire winding in a slot of a laminated core of a stator of the electric motor. Wires in the conductor are potted by impregnating resin on and in a carrier. The carrier is loaded with impregnating resin and is arranged between the winding wires in the conductor. Cavities of the conductor are filled with the impregnating resin. The impregnating resin provides potting for the cavities in the conductor of the laminated core.