A method and device for forming corona shielding on a winding bar for high-voltage machines has end corona shielding in a first section and outer corona shielding in a second section that adjoins the first section. The method includes providing a first composition, including a carrier material and a first filler therein and a first electrical resistance; providing a second composition, including the same carrier material and a second filler therein and a second electrical resistance, wherein the first and second fillers contain an identical dopable semiconductor material, doping of which determines electrical resistance of the first and second fillers, and wherein the second resistance differs from the first resistance; applying the first composition in the first section to form the end corona shielding; and applying the second composition in the second section to form the outer corona shielding.

A method for producing a wire coil. Multiple windings of a ply of the wire coil including an insulated wire are wound onto a coil core of the wire core starting from a first winding up to a last winding. The last winding is hooked in an electrically insulating deflection hook of the wire coil which is fixed with respect to the coil core and the wire is deflected by the deflection hook.

A method for insulating connection ends of a stator winding includes a resin placing step of placing a resin member formed of a thermosetting resin which is to be melted by heating on connection ends in a coil end portion of a stator winding of a rotary electric machine, a melting step of melting the resin member by heating to cover the connection ends with a melted resin, and a curing step of curing the melted resin after the melting step. Recesses and projections for positioning that correspond to the arrangement locations of the connection ends can be provided on a surface of the resin member.

A winding head arrangement for an electric rotating machine includes a base body including an electrically conductive material having an electrically insulating coating, and a plurality of conductors made from a first metal material and connected to the base body via the electrically insulating coating by a first additive production method.

An article is presented. The article includes one or more ceramic insulators having a plurality of recesses including a first portion having a first set of recesses of the plurality of recesses and a second portion having a second set of recesses of the plurality of recesses. At least a portion of a first conductor and at least a portion of a first cooling channel are overlappingly disposed in a recess of the first set of recesses. At least a portion of a second conductor and at least a portion of a second cooling channel are disposed in at least one recess of the second set of recesses wherein the at least a portion of the second cooling channel offsets from the at least a portion of the second conductor. A system including the article is also presented.

Four layers of first coil rows formed by arranging first coil ends at a pitch of one slot in a circumferential direction are arranged in a radial direction to configure a first coil end group, three layers of second coil rows formed by arranging second coil ends at a pitch of one slot in a circumferential direction are arranged in a radial direction to configure a first coil end group, a cylindrical first insulating paper is housed inside the first coil end rows and inside the second coil end rows, and a cylindrical second insulating paper is housed between the first coil end rows and between the second coil end rows.

A manufacturing method of a rotary electric machine provided with an armature winding including: a collection process that bundles a plurality of wires each including a conductor through which current flows and a fused layer covering a surface of the conductor, and makes fused layers contact with each other to be fused therebetween; a coating process that covers the plurality of wires bundled by the collection process with a tape-shaped insulation film to form a conductive wire; and a winding process that multiply winds the conductive wire formed by the coating process to form the armature winding.

A rotating electric machine includes an armature that has an armature winding of multiple phases. The armature winding is configured by a conductor being wound. The conductor is configured by a plurality of wires being covered by an insulation coating in a state in which the plurality of wires are bundled. Each of the plurality of wires includes a conductor body configured to permit flow of a current, and a fusion layer that covers a surface of the conductor body. The fusion layer is configured to be thinner than the insulation coating. In the state in which the plurality of wires are bundled, fusion layers of the plurality of wires are fused and in contact with one another.

A rotating electric machine includes an armature that has an armature winding of multiple phases. The armature winding is configured by a conductor being wound. The conductor is configured by a plurality of wires covered by an insulation coating in a state in which the plurality of wires are bundled. Each of the plurality of wires includes a conductor body configured to permit flow of a current, and a fusion layer that covers a surface of the conductor body. The fusion layer is configured to be thinner than the insulation coating. In the state in which the plurality of wires are bundled, fusion layers of the plurality of wires are fused and in contact with one another. A coefficient of linear expansion of the fusion layer differs from a coefficient of linear expansion of the insulation coating.

In a rotating electric machine that includes an armature with an armature coil, the armature coil is formed by winding an electrical conductor wire. The electrical conductor wire includes a plurality of element wires in a bundled state and an insulating coat covering the bundled element wires. Each of the element wires includes an electrical conductor through which electric current flows, and a fusing layer that covers a surface of the electrical conductor. In the bundled state of the element wires, the fusing layers of the element wires are in contact with and fused to one another. Between adjacent parts of the electrical conductor wire wound to form the armature coil, there are formed gaps due to differences in straightness between different parts of the electrical conductor wire. The gaps are filled with a filler.