A method of manufacturing an armature includes: a step of preparing first segment conductors in which a plurality of end portions, or an end portion and a power terminal member, are electrically connected to each other; a step of disposing leg portions of the first segment conductors and leg portions of second segment conductors in an armature core; and a step of joining the leg portions of the first segment conductors and the leg portions of the second segment conductors to each other.

The invention relates to a method for producing stranded wires, including the steps of applying an insulation layer to lines, separating the insulated lines, individually removing the insulation layer from the separated lines along a partial length of the lines, and bringing the lines together to form a stranded wire, wherein the partial lengths are arranged at the same level at least in sections for the purpose of forming a non-insulated contact region.

Various embodiments include a sprayable formulation for production of a multilayer insulation for an electrical machine, especially a rotating electrical machine in the high-voltage or mid-voltage sector, for example a generator, transformer, which is subjected to higher rated voltages at operating voltages, i.e., for example, over and above 1 kV or more. The invention also relates to an electrical machine comprising such an insulation; the invention finally relates to a method of producing the multilayer insulation. This comprises spraying of various formulations with or without intermediate, especially metallic, interfaces and is automatable.

A method of manufacturing an armature includes: a step of preparing first segment conductors in which a plurality of end portions, or an end portion and a power terminal member, are electrically connected to each other; a step of disposing leg portions of the first segment conductors and leg portions of second segment conductors in an armature core; and a step of joining the leg portions of the first segment conductors and the leg portions of the second segment conductors to each other.

A stator includes a stator core, and a coil mounted on the stator core and having an insulating film, at least a part of the insulating film being coated with a protective paint, wherein the insulating film has a vacancy, and the vacancy is formed by a hollow capsule. In addition, the protective paint has a powder, and an internal form of the vacancy is smaller than an external form of the powder.

A resin molding method includes a first step of supplying electricity to and heating a stator coil via a stator terminal in a state that the stator terminal clamped; and a second step of molding an insulating resin at a coil end of the heated stator coil. The first step places the stator terminal on a conducting terminal block in such a state that clamping of the stator terminal by the conducting terminal block and a terminal holding member is released, before supplying electricity to the stator coil, and lifts up and down the conducting terminal block, such that the portion of the stator terminal becomes within a predetermined range.

A device for driving a compressor of a vaporous fluid, in particular an electric motor. The device includes a rotor and a stator having a stator core, arranged extending along a common longitudinal axis. A carrier element, which is formed having at least one receptacle element for a plug housing for accommodating at least one plug connector and also at least one clamping element for fixing the carrier element on the stator core as a coherent unit and one-piece component, is arranged pressing against a first end face of the stator aligned in an axial direction. The at least one clamping element is arranged on a side of the carrier element aligned in the axial direction and facing toward the stator core and having an inner side pressing against an outer side of an outer wall of the stator core, centering the carrier element on the stator core.

The present inventions include a rotating electromagnetic machine such as a motor or generator wherein changes of flux direction adjacent the air gap are avoided. The disclosed improvements apply to permanent magnet alternators, induction motors and generators, doubly fed induction generators, and the like. Adaptation of coils to and fixation within the required slot geometries are disclosed. Excitation systems co-located within the primary rotor core and primary stator core are also disclosed. The use of rubber vulcanized to the rotor in conjunction with a stainless steel rotor sleeve is also disclosed.

Presented are segmented hairpin bar conductors for electric machines, methods for making/using such segmented bar conductors, electromagnetic motors using such segmented bar conductors, and vehicles equipped with an induction motor generator unit using segmented hairpin bar conductors. An electric machine includes a stator that defines multiple circumferentially spaced, radially elongated stator slots. A rotor is located adjacent and movable with respect to the stator. One or more permanent magnets are mounted to the rotor, and one or more U-shaped hairpin windings are mounted to the stator in juxtaposed spaced relation to the magnet(s). Each hairpin winding is formed from an array of collimated, electrically conductive wires that are bundled together into a unitary bar conductor. The segmented hairpin winding has a pair of hairpin legs, each of which adjoins and projects from a respective end of a hairpin crown. Each hairpin leg inserts into a respective one the stator slots.

An armature is provided with an armature winding, an armature core and a first and second insulation sheets. The first insulation sheet is arranged to sequentially pass through a field magnet side of a first phase conductor, a portion between the first phase conductor and a second phase conductor, an armature core side of the second phase conductor and a third phase conductor and a portion between the third phase conductor and the first phase conductor. The second insulation sheet is arranged to sequentially pass through a portion opposite to the first phase conductor with respect to the first insulation sheet, a field magnet side of the second conductor, a portion between the second phase conductor and the third phase conductor, a portion between the third phase conductor and the first insulation sheet and a portion between the third phase conductor and the first insulation sheet.