In a method for generating a blocking moment in a standstill state of an electrically commutated electric motor having at least two windings, on which electric motor a possibly varying load moment acts from outside in the standstill state, first, a blocking current is supplied at a maximum value into a first winding. This blocking current is successively reduced to, possibly, a minimum value. From that moment the inductivity of the electric motor is controlled, namely by controlling the blocking current if the control deviation between the actual value and the set value of the inductivity exceeds a predetermined threshold value. Thereby, it is possible to control the blocking current in an adaptive manner insofar as, despite a varying load moment, the standstill state of the electric motor can be maintained by varying the blocking current.

A power tool includes a tool accessory, a motor, a control module, a power supply, and an operating switch. The operating switch includes a trigger mechanism, a current switch coupled to the trigger mechanism to be actuated by the trigger mechanism for connecting and disconnecting the electrical connection between the power supply module and the motor, and a signal switch coupled to the trigger mechanism to be actuated by the trigger mechanism at least configured to output a control signal to the control module to control the start of the motor.

A power tool includes a tool accessory, a motor, a control module, a power supply, and an operating switch. The operating switch includes a trigger mechanism, a current switch coupled to the trigger mechanism to be actuated by the trigger mechanism for connecting and disconnecting the electrical connection between the power supply module and the motor, and a signal switch coupled to the trigger mechanism to be actuated by the trigger mechanism at least configured to output a control signal to the control module to control the start of the motor.

A single cell power unit for a motorized surgical power tool includes a single cell power unit enclosure. A high temperature battery cell is mechanically supported within and disposed at about a center of the single cell power unit enclosure. An electrical connector having a plurality of connector pins is configured to couple to a mating electrical connector of a tool part having a motor. A motorized surgical handpiece tool which prevents the motor from operating when the power unit is removed, a method to start a multi-phase brushless sensorless motor of a surgical hand piece tool in a controlled manner, a power unit for a motorized surgical power tool with a battery insulated by a flexible circuit boards, and a safety switch system for a motorized surgical power tool with a lever magnet motor speed control are also described.

A single cell power unit for a motorized surgical power tool includes a single cell power unit enclosure. A high temperature battery cell is mechanically supported within and disposed at about a center of the single cell power unit enclosure. An electrical connector having a plurality of connector pins is configured to couple to a mating electrical connector of a tool part having a motor. A motorized surgical handpiece tool which prevents the motor from operating when the power unit is removed, a method to start a multi-phase brushless sensorless motor of a surgical hand piece tool in a controlled manner, a power unit for a motorized surgical power tool with a battery insulated by a flexible circuit boards, and a safety switch system for a motorized surgical power tool with a lever magnet motor speed control are also described.

Provided is a motor drive controller capable of a locking energization operation while preventing increase in temperature of a coil. The motor drive controller includes a motor drive section selectively energizing coils with a plurality of phases of a motor and a locking energization control section. The locking energization control section performs a locking energization operation when the motor is started or restarted and holds a rotor of the motor in a position corresponding to the coil in which the lock current flows. In case of performing the locking energization operation, the locking energization control section switches a locking energization pattern for applying the lock current in the coil from a locking energization pattern when the preceding locking energization operation was performed. The locking energization control section controls the motor drive section so that the lock current flows in the coil in accordance with the switched locking energization pattern.

Provided is a motor drive controller capable of a locking energization operation while preventing increase in temperature of a coil. The motor drive controller includes a motor drive section selectively energizing coils with a plurality of phases of a motor and a locking energization control section. The locking energization control section performs a locking energization operation when the motor is started or restarted and holds a rotor of the motor in a position corresponding to the coil in which the lock current flows. In case of performing the locking energization operation, the locking energization control section switches a locking energization pattern for applying the lock current in the coil from a locking energization pattern when the preceding locking energization operation was performed. The locking energization control section controls the motor drive section so that the lock current flows in the coil in accordance with the switched locking energization pattern.

An impact tool of the present disclosure provides an impact mechanism having a hammer and an anvil, the hammer being rotatable about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor includes a plurality of pole pairs of windings and a rotor that is rotatable with respect to consecutively energized pole pairs of windings. No encoder or sensor is electronically coupled to the electric motor to detect a position of at least one magnet attached to the rotor with respect to at least one pole pair when the rotor is in a stopped condition. When the rotor is in the stopped condition, the motor controller energizes the at least one pole pair to initiate rotation and detect a back EMF generated by movement of the rotor without a sensor or encoder to indicate the predetermined location of the at least one magnet attached to the rotor with respect to the at least one pole pair.

An impact tool of the present disclosure provides an impact mechanism having a hammer and an anvil, the hammer being rotatable about a first axis and to periodically impact the anvil to drive rotation of the anvil about the first axis. The electric motor includes a plurality of pole pairs of windings and a rotor that is rotatable with respect to consecutively energized pole pairs of windings. No encoder or sensor is electronically coupled to the electric motor to detect a position of at least one magnet attached to the rotor with respect to at least one pole pair when the rotor is in a stopped condition. When the rotor is in the stopped condition, the motor controller energizes the at least one pole pair to initiate rotation and detect a back EMF generated by movement of the rotor without a sensor or encoder to indicate the predetermined location of the at least one magnet attached to the rotor with respect to the at least one pole pair.

One example is a system for controlling a motor during startup. The system includes measurement logic, pattern detection logic, and mode logic. The measurement logic monitors a back-electromotive force (BEMF) signal representing a BEMF of an electric motor and the pattern detection logic monitors this signal to detect instances of the monitored BEMF signal exhibiting a predetermined pattern. The mode logic enables control of the electric motor according to a plurality of modes of control. In some examples, the mode logic initially employs a first mode of control and switches from the first mode of control to a second mode of control in response to the pattern detection logic detecting that a BEMF signal exhibits the predetermined pattern over a plurality of commutation states.