In at least some embodiments, an orthotic footbed assembly includes a three-dimensional footbed that closely approximates a size and configuration of a particular foot and at least one orthotic feature additively coupled to the three-dimensional footbed. In at least some other embodiments, a method of making the orthotic footbed assembly includes direct printing of orthotic features onto a 3-D footbed. Another method includes indirect printing of orthotic features and applying these features onto to a 3-D footbed. And yet another method includes direct printing of orthotic features onto a 2-D blank footbed and then conducting a three-dimensional forming operation to make the orthotic footbed assembly.

An article of footwear includes an upper, a midsole, and an outsole, where the midsole is located between the outsole and the upper. A wedge is located between the outsole and the midsole and is preferably made of a material that is less compressible than the midsole. A flexible cage is located on the exterior surfaces of the upper and midsole. In embodiments, the flexible cage is designed to limit the outward expansion of the midsole when the midsole is compressed under load, and thus effectively stiffen the midsole. The total compression of the midsole of the article of footwear is based, at least in part, on a desired orientation of the ankle, knee, and hip joints of a user.

A footwear is provided for preventing or treating a pathological deformity of a wearers foot, comprising a toe strap for being fastened to the great toe, an upper for being fastened to a metatarsus region of the foot and comprising a lateral section and a medial section, and an adjustment mechanism comprising a tension element coupled to the toe strap and configured for variably adjusting a pulling force applied to the toe strap, wherein the adjustment mechanism is arranged in or on the lateral section of the upper such that the tension element is guided to a lateral side of the footwear. The medial section of the upper extends from the adjustment mechanism in a medial direction to a medial side of the footwear and is adjustable in its circumferential length.

Components for articles of footwear and athletic equipment are provided including a foam. A variety of foams and foam components and compositions for forming the foams are provided. In some aspects, the foams and components including the foams can have exceptionally high energy return while also having improved durability and softness. In particular, midsoles including the foams are provided for use in an article of footwear. Methods of making the compositions and foams are provided, as well as methods of making an article of footwear including one of the foam components. In some aspects, the foams and foam components can be made by injection molding or injection molding followed by compression molding.

An ankle brace for treating or preventing a high ankle sprain is disclosed. The ankle brace includes a body configured to be worn over an ankle. A tightening mechanism is attached to the body and configured to tighten the body around a wearer's lower leg to prevent distal ends of the tibia and fibula from separating. A torsion strap is attached to the body and configured to wrap from a fifth metatarsal to a medial malleolus to limit external rotation of the foot. The ankle brace can include lateral and medial straps for limiting eversion and inversion of the foot. The ankle brace can include heat moldable lateral and medial support plates.

An ankle brace for treating or preventing a high ankle sprain is disclosed. The ankle brace includes a body configured to be worn over an ankle. A tightening mechanism is attached to the body and configured to tighten the body around a wearer's lower leg to prevent distal ends of the tibia and fibula from separating. A torsion strap is attached to the body and configured to wrap from a fifth metatarsal to a medial malleolus to limit external rotation of the foot. The ankle brace can include lateral and medial straps for limiting eversion and inversion of the foot. The ankle brace can include heat moldable lateral and medial support plates.

Components for articles of footwear and athletic equipment are provided including a foam. A variety of foams and foam components and compositions for forming the foams are provided. In some aspects, the foams and components including the foams can have exceptionally high energy return while also having improved durability and softness. In particular, midsoles including the foams are provided for use in an article of footwear. Methods of making the compositions and foams are provided, as well as methods of making an article of footwear including one of the foam components. In some aspects, the foams and foam components can be made by injection molding or injection molding followed by compression molding.

The present invention describes a shaped footwear device intended to be used as a supportive insole or orthotic and a system and methods for making the same. The footwear device includes a top foam layer, a light-cured composite material layer, and a bottom textile layer. The footwear device is created by conforming a pre-cured insole assembly to the plantar surface of a foot or foot mold and then exposing the pre-cured insole assembly to light to create a shaped footwear device with a light-cured composite material support plate.

The soft boot and liner include a moisture transfer system that includes an inner fabric layer carefully selected from technically advanced fabrics. A series of layers are provided outside the inner liner including foam material layers, spacer fabrics and breathable membranes, in various orders. Encapsulation technology and waterproofing are used as well. The outer fabric layer is also capable of working with the other layers to promote the transfer of moisture. Frothed foams and flocking with fibers are further characteristics of the present invention. The moisture transfer system is incorporated into a soft boot or skate or as a removable liner for a shell boot. Numerous other modifications and applications are disclosed.

In at least some embodiments, an orthotic footbed assembly includes a three-dimensional footbed that closely approximates a size and configuration of a particular foot and at least one orthotic feature additively coupled to the three-dimensional footbed. In at least some other embodiments, a method of making the orthotic footbed assembly includes direct printing of orthotic features onto a 3-D footbed. Another method includes indirect printing of orthotic features and applying these features onto to a 3-D footbed. And yet another method includes direct printing of orthotic features onto a 2-D blank footbed and then conducting a three-dimensional forming operation to make the orthotic footbed assembly.