Described are methods for the manufacture of sporting goods, in particular a shoe, sporting goods manufactured by such methods, for example a shoe, as well as a device for performing such methods. The method for the manufacture of sporting goods, in particular a shoe, is provided, wherein the sporting goods has a first component with a first connection surface and a second component with a second connection surface. The method includes activating at least one portion of the first connection surface by providing heat energy without contact, and connecting the first component with the second component by joining the first connection surface and the second connection surface.

A shoe sizing assembly for measuring and constructing custom shoe sizes includes a panel that is positionable on a support surface for having a person's foot placed thereon. A scanner is coupled to the panel and the scanner emits a measuring signal upwardly from the panel thereby facilitating the scanner to detect the sole of person's foot. In this way the scanner measures the size of the person's foot. A heating element is coupled to the panel and the heating element heats the panel when the heating element is turned. Thus, the heating element melts an adhesive between the shoe sole and the shoe upper for bonding the shoe sole to the shoe upper.

Systems and methods for automatically producing a cord structure are provided herein. In one embodiment, a method comprises automatically forming, with at least one robotic arm, a first plurality of loops in a first plane, and automatically forming, with the at least one robotic arm, a second plurality of loops in a second plane orthogonal to the first plane, the second plurality of loops slippably engaged with the first plurality of loops. In this way, cord structures may be quickly constructed, thereby reducing labor input and expense.

Systems and methods for automatically producing a cord structure are provided herein. In one embodiment, a method comprises automatically forming, with at least one robotic arm, a first plurality of loops in a first plane, and automatically forming, with the at least one robotic arm, a second plurality of loops in a second plane orthogonal to the first plane, the second plurality of loops slippably engaged with the first plurality of loops. In this way, cord structures may be quickly constructed, thereby reducing labor input and expense.

Aspects hereof relate to a method for coupling a cemented upper to a sole of an article of footwear. Pairs of clamps secure a sole at a forefoot region and a heel region to prevent movement of a location of the sole upon application of a perimeter deforming force. Perimeter deforming implements apply such force to a bottom surface of the secured sole causing the perimeter of the top surface of the sole to splay open outwardly from the longitudinal axis of the sole. While the top surface of the perimeter is splayed, a cemented upper is caused to contact the top surface of the sole in a longitudinal direction from the heel end to the toe end. Once in place, the force on the bottom surface of the secured sole and the clamps is released leaving the top surface of the sole properly adhered to the upper.

Aspects hereof relate to a method for coupling a cemented upper to a sole of an article of footwear. Pairs of clamps secure a sole at a forefoot region and a heel region to prevent movement of a location of the sole upon application of a perimeter deforming force. Perimeter deforming implements apply such force to a bottom surface of the secured sole causing the perimeter of the top surface of the sole to splay open outwardly from the longitudinal axis of the sole. While the top surface of the perimeter is splayed, a cemented upper is caused to contact the top surface of the sole in a longitudinal direction from the heel end to the toe end. Once in place, the force on the bottom surface of the secured sole and the clamps is released leaving the top surface of the sole properly adhered to the upper.

A cushioning article comprises a first and a second polymeric sheet bonded to one another and enclosing an interior cavity. The polymeric sheets retain a gas in the interior cavity. A tensile component disposed in the interior cavity includes a first tensile layer, a second tensile layer, and a plurality of tethers spanning the interior cavity and connecting the first tensile layer to the second tensile layer. An inwardly-protruding bond joins the first polymeric sheet to the first tensile layer, protrudes inward from the first polymeric sheet toward the second polymeric sheet, and partially traverses the plurality of tethers. The first polymeric sheet is displaced from the first tensile layer adjacent to the inwardly-protruding bond by the gas. A method of manufacturing a cushioning article is disclosed.

A cushioning article comprises a first and a second polymeric sheet bonded to one another and enclosing an interior cavity. The polymeric sheets retain a gas in the interior cavity. A tensile component disposed in the interior cavity includes a first tensile layer, a second tensile layer, and a plurality of tethers spanning the interior cavity and connecting the first tensile layer to the second tensile layer. An inwardly-protruding bond joins the first polymeric sheet to the first tensile layer, protrudes inward from the first polymeric sheet toward the second polymeric sheet, and partially traverses the plurality of tethers. The first polymeric sheet is displaced from the first tensile layer adjacent to the inwardly-protruding bond by the gas. A method of manufacturing a cushioning article is disclosed.

A shoe, comprising a sole and a shoe upper, wherein the sole comprises a sole part which has a base region from which at least one support part extends upwards during the intended use of the shoe, wherein the shoe upper comprises a sock-like section connected to the sole for receiving the foot of the wearer. To obtain improved contact of the shoe with the foot of the wearer, the at least one support part covers the sock-like section on the shoe outer side, wherein no firm connection exists between the support part and the sock-like section over at least a section of the support part and that both the at least one support part and the sock-like section are surrounded by a tensioning element which tensions at least some sections of both the support part and the sock-like section against the foot of the wearer of the shoe.

A shoe, comprising a sole and a shoe upper, wherein the sole comprises a sole part which has a base region from which at least one support part extends upwards during the intended use of the shoe, wherein the shoe upper comprises a sock-like section connected to the sole for receiving the foot of the wearer. To obtain improved contact of the shoe with the foot of the wearer, the at least one support part covers the sock-like section on the shoe outer side, wherein no firm connection exists between the support part and the sock-like section over at least a section of the support part and that both the at least one support part and the sock-like section are surrounded by a tensioning element which tensions at least some sections of both the support part and the sock-like section against the foot of the wearer of the shoe.