The present invention relates to a method of forming an item of footwear (100) and an item of footwear (100). In particular, the item of footwear (100) is a boot formed of vulcanised rubber such as a Wellington boot. A method of forming an item of footwear (100) comprising the steps of providing a sole member (2) formed of a first rubber material having a first compressive resistance, the sole member (2) comprising a cavity (4) in an upper surface (2A) of a heel region of the sole member (2); placing an insert (6) into the cavity (4), the insert (6) having a second compressive resistance lower than the first compressive resistance; and then vulcanising to thereby attach an upper part (8) formed of a second rubber material to the sole member (2) at a first temperature, wherein the insert (6) is formed of a material which is solid at the first temperature.

The present invention relates to a method of forming an item of footwear (100) and an item of footwear (100). In particular, the item of footwear (100) is a boot formed of vulcanised rubber such as a Wellington boot. A method of forming an item of footwear (100) comprising the steps of providing a sole member (2) formed of a first rubber material having a first compressive resistance, the sole member (2) comprising a cavity (4) in an upper surface (2A) of a heel region of the sole member (2); placing an insert (6) into the cavity (4), the insert (6) having a second compressive resistance lower than the first compressive resistance; and then vulcanising to thereby attach an upper part (8) formed of a second rubber material to the sole member (2) at a first temperature, wherein the insert (6) is formed of a material which is solid at the first temperature.

A non-woven textile may be formed from a plurality of thermoplastic polymer filaments. The non-woven textile may have a first region and a second region, with the filaments of the first region being fused to a greater degree than the filaments of the second region. A variety of products, including apparel (e.g., shirts, pants, footwear), may incorporate the non-woven textile. In some of these products, the non-woven textile may be joined with another textile element to form a seam. More particularly, an edge area of the non-woven textile may be heatbonded with an edge area of the other textile element at the seam. In other products, the non-woven textile may be joined with another component, whether a textile or a non-textile.

A non-woven textile may be formed from a plurality of thermoplastic polymer filaments. The non-woven textile may have a first region and a second region, with the filaments of the first region being fused to a greater degree than the filaments of the second region. A variety of products, including apparel (e.g., shirts, pants, footwear), may incorporate the non-woven textile. In some of these products, the non-woven textile may be joined with another textile element to form a seam. More particularly, an edge area of the non-woven textile may be heatbonded with an edge area of the other textile element at the seam. In other products, the non-woven textile may be joined with another component, whether a textile or a non-textile.

Presented are footwear sole structures with foot-cushioning insoles movably mounted onto impact-attenuating midsoles, methods for making/using such sole structures, and footwear fabricated with such sole structures. A multilayered sole structure assembly includes an insole movably mounted on a midsole. The midsole is formed with a first compressible material and includes opposing upper and lower midsole surfaces, multiple protrusions projecting from the upper midsole surface, and multiple pockets recessed into the upper midsole surface and interleaved with the midsole protrusions. The insole, which is formed with a second compressible material distinct from the first compressible material, includes opposing upper and lower insole surfaces, multiple protrusions projecting from the lower insole surface and interleaved with the midsole protrusions, and multiple pockets recessed into the lower insole surface and interleaved with the insole protrusions. Each midsole protrusion nests within a respective insole pocket, while each insole protrusion nests within a respective midsole pocket.

Presented are footwear sole structures with foot-cushioning insoles movably mounted onto impact-attenuating midsoles, methods for making/using such sole structures, and footwear fabricated with such sole structures. A multilayered sole structure assembly includes an insole movably mounted on a midsole. The midsole is formed with a first compressible material and includes opposing upper and lower midsole surfaces, multiple protrusions projecting from the upper midsole surface, and multiple pockets recessed into the upper midsole surface and interleaved with the midsole protrusions. The insole, which is formed with a second compressible material distinct from the first compressible material, includes opposing upper and lower insole surfaces, multiple protrusions projecting from the lower insole surface and interleaved with the midsole protrusions, and multiple pockets recessed into the lower insole surface and interleaved with the insole protrusions. Each midsole protrusion nests within a respective insole pocket, while each insole protrusion nests within a respective midsole pocket.

Sole structures including a plate including a first polyolefin resin, and an edge portion comprising a second resin are disclosed herein. The edge portion is more flexible or less rigid than the plate. Articles of footwear formed from the sole structures are also provided. Methods of making the polyolefin resin compositions, plates, edge portions, sole structures, and articles of footwear are also provided. In some aspects, the first polyolefin resin composition includes an effective amount of a polymeric resin modifier.

A footwear item including a main textile element including a main textile bootie having a sole portion secured, at least partially, to at least one sole element, the main textile element also including one or more hot-melted textile portion(s). The sole portion includes a first through-opening, and the main textile element includes at least a first additional textile part of unitary textile construction with the main textile bootie and in connection with the first through-opening. The first additional textile part may project into or out of the foot-accommodating volume of the main bootie and potentially reinforce the attachment with the sole element.

A footwear includes: a foot bed portion that supports a sole of a foot of a wearer and has a ground contact surface; and a foot cover portion that covers an instep of the foot of the wearer. At least a part of the foot bed portion and at least a part of the foot cover portion are formed of a single additively manufactured product produced by a stereolithography-type three-dimensional additively manufacturing method, and a protruding portion is provided on an outer surface defined by the additively manufactured product of the foot cover portion.

A footwear includes: a foot bed portion that supports a sole of a foot of a wearer and has a ground contact surface; and a foot cover portion that covers an instep of the foot of the wearer. At least a part of the foot bed portion and at least a part of the foot cover portion are formed of a single additively manufactured product produced by a stereolithography-type three-dimensional additively manufacturing method, and a protruding portion is provided on an outer surface defined by the additively manufactured product of the foot cover portion.