The present invention relates to an encapulated hearing device (50), e.g. for long-term wear, in which an electronics module (10) is encapsulated into a thermoformed hull (30) by means of an appropriate adhesive (41). This thermoformed hull (30) acts as an improved barrier between the electronics module (10) and the environment of the inner ear, reducing the risk of moisture reaching electrical components.

A hearing device seal module in accordance with at least one of the present inventions includes a tubular seal carrier defining a lumen configured to receive a hearing device core and including a connector region and a resilient seal support region formed from resilient material, a seal carrier support connected to the seal carrier connector region of the tubular seal carrier, including a support tube defining a longitudinal axis and a lumen configured to permit movement of the hearing device core and a tool along the longitudinal axis, and having an open state and a closed state.

There is presented an in-the-ear hearing aid comprising a faceplate, an ear shell, such as a custom ear shell, and a battery, wherein the battery is fixed to the ear shell and furthermore a method for providing an in-the-ear hearing aid, said method comprising obtaining data, such as three-dimensional data, representative of a shape and/or size of an ear canal of a specific person, such as the part of an ear canal extending at least partially from the outer ear to the middle ear, establishing a digital model of the ear shell, such as the custom ear shell, of the hearing aid for said ear canal based on said data, wherein said providing includes determining a position and/or orientation of a battery in said ear shell, which position and/or orientation increases or maximizes a distance from the outer ear to the faceplate.

Improved methods are described for the creation of impressions for use in the manufacture of hearing aid components. In addition methods for manufacturing components of hearing aid systems using improved ear canal impressions are described.

The present disclosure relates to an electronic module for a hearing device. The electronic module comprises at least one electronic component for a hearing device and an embedding material covering the electronic component. The electronic component comprises at least one restricted area which is free from the embedding material. The restricted area is surrounded at least partially by a zone and the zone is covered by an attaching material. The attaching material covering the zone has a mold part formed by molding and freely formed edge facing the restricted area.

This invention relates to an impression-taking pad (10) for taking an impression (20) of an ear canal (30) by an impression-taking material, having a lateral end (el) to be arranged away from a tympanic membrane (35) in said ear canal (30); and a medial end (em) to be arranged proximate to said tympanic membrane (35). The impression-taking pad (10) comprises an outer body (2) tapering from said lateral end (el) to said medial end (em). The impression-taking pad (10) further comprises an inner body (3) for releasable engagement with a tool (11, 12) for visual inspection of the ear canal (30), the inner body (3) being configured to support insertion of the impression-taking pad (10) in the ear canal (30) by the tool (11, 12). The impression-taking pad (10) comprises a duct (5) at least partially defmed by the inner body (3), forming at least part of an optical path for visual inspection of the ear canal (30); wherein the optical path further comprises an inspection window (6), closing said duct (5), configured to support inspection of the ear canal (30) during the insertion of the impression-taking pad (10) in the ear canal (30); The impression-taking pad (10) is further configured to form an integral part of said impression (20). The present invention also relates to a method of taking an impression by the above defmed impression-taking pad (10); as well as to a correlated impression-taking system comprising an aptly modified tool (11, 12) to cooperate with such an impression-taking pad (10).

There is provided a method of determining a three-dimensional shape of an insert for insertion into an ear. The method includes receiving image data corresponding to a two-dimensional image of an ear, processing the image data to measure at least one biometric feature of the ear, the at least one biometric feature being indicative of a three-dimensional shape of at least part of the ear, and determining a three-dimensional shape of an insert for insertion into the ear by matching said at least one biometric feature with one of a plurality of pre-stored three-dimensional shapes. Each pre-stored three-dimensional shape corresponds to a respective ear.

A method of making a mold, the mold having an interior cavity for containing a first material and a second material, wherein the mold comprises a first port configured to receive the first material, a second port configured to receive the second material, and a first channel for directing the second material to within the first material, the method includes: determining an electronic file having data representing a shape of an ear; processing the electronic file to create an electronic model of the mold, the electronic model of the mold having sprue features; and creating the mold based on the electronic model of the mold.

A dome for a personal audio device. The dome forms a first flexible circumferential member and comprising a guiding structure extending in a longitudinal direction and forming an interface for guiding sound from or to the personal audio device. The guiding structure comprises a least one sound opening configured for passage of sound from or to the personal audio device in a direction transverse to the longitudinal direction of the guiding structure. The first flexible member is configured to at least partly close the sound opening during insertion of the dome into an ear canal of a user.

An additive manufacturing device for manufacturing a mould. The additive manufacturing device includes a container for providing at least one mould material, a build platform having a build surface for holding and/or supporting at least one mould being or having been manufactured by an additive manufacturing process, a source for providing energy to selectively activate and subsequently solidify the at least one mould material in or from the container to enable additive manufacturing of the mould, and an electronic controller adapted to selectively control the source to manufacture the mould as a one-piece sacrificial mould according to a predetermined design producing a one-piece additively manufactured mould.