The present invention is directed to golf balls having improved aerodynamic performance due, at least in part, to the selection of the plan shapes of the dimples thereon. In particular, the present invention is directed to a golf ball that includes at least a portion of its dimples having a plan shape defined by a periodic triangle wave function mapped along a circular closed path. In addition, the present invention provides methods for designing dimples having a plan shape defined by a periodic triangle wave function mapped along a circular closed path.

In a golf ball having a two-layer core consisting of an inner core layer and an outer core layer, one or more intermediate layer, and a cover serving as an outermost layer, the inner core layer and outer core layer are each formed primarily of a base rubber, the inner core layer has a diameter of at least 19 mm, the intermediate layer and the cover are each formed primarily of a resin material, and the overall core has a specific hardness profile. The golf ball has a high initial velocity while holding down the spin rate on full shots with a driver or long iron, thus enabling a good distance to be achieved. The ball also has a high controllability in the short game.

Golf balls including at least one modified dimple group are disclosed. The modified dimple group comprises one or more modified dimples forming an axially symmetric pattern about a Correction Area Centroid located on an axis of symmetry at a latitude greater than 0, where 0 represents the hemispherical pole and 90 represents the equator. The modified dimples can be altered, for example, by changing dimple coverage, dimple diameter, dimple depth, dimple edge angle, dimple volume, dimple cross-sectional shape, and/or dimple plan shape. Optionally, the dimples have a catenary cross-sectional shape and the modified dimples are altered by changing the shape factor and/or chord depth. Such modifications preferably produce a golf ball that flies more consistently regardless of orientation when struck than a corresponding golf ball without such modifications.

Golf ball molds and methods for molding golf balls, particularly golf balls having thermoplastic polyurethane covers, are provided. The molds and methods are particularly suitable for manufacturing covers for golf balls. Multi-piece golf balls having inner cores, outer cores, inner covers, and intermediate layers can be made. Retractable pins are used for holding the golf ball within the mold, wherein each retractable pin has a primary vent section, secondary vent section, and tertiary vent section for removing air and other gasses from the interior spherical cavity of the mold.

A golf ball dimple pattern based on a square dipyramid, i.e., two square pyramids connected base-to-base, is disclosed. The dimples are arranged within four substantially identical triangular sections on each of two substantially identical hemispheres of the ball.

Disclosed herein are golf balls having a thermoplastic outer cover layer formed from a thermoplastic polyurethane composition. The golf balls are produced without the use of a secondary treatment step that would result in the crosslinking of the polyurethane cover composition.

A golf ball dimple pattern based on a square dipyramid, i.e., two square pyramids connected base-to-base, is disclosed. The dimples are arranged within four substantially identical triangular sections on each of two substantially identical hemispheres of the ball.

A mortar shell including: a polymer outer layer, the polymer outer layer having reinforcing fibers dispersed therein; and a metallic inner layer defining an interior of the mortar, the metallic inner layer having a plurality of metallic fragments, each of the plurality of metallic fragments having a shape to interlock to each of the other of the plurality of metallic fragments, the plurality of metallic fragments being assembled together into the metallic inner layer; wherein a first metallic fragment of the plurality of metallic fragments having a characteristic different than second metallic fragments surrounding and contacting the first metallic fragment.

The present invention provides a method for arranging dimples on a golf ball surface in which the dimples are arranged in a pattern derived from at least one irregular domain generated from a regular or non-regular polyhedron. The method includes choosing control points of a polyhedron, generating an irregular domain based on those control points, packing the irregular domain with dimples, and tessellating the irregular domain to cover the surface of the golf ball. The control points include the center of a polyhedral face, a vertex of the polyhedron, a midpoint or other point on an edge of the polyhedron and others. The method ensures that the symmetry of the underlying polyhedron is preserved while minimizing or eliminating great circles due to parting lines.

The present invention provides a method for arranging dimples on a golf ball surface in which the dimples are arranged in a pattern derived from at least one irregular domain generated from a regular or non-regular polyhedron. The method includes choosing control points of a polyhedron, generating an irregular domain based on those control points, packing the irregular domain with dimples, and tessellating the irregular domain to cover the surface of the golf ball. The control points include the center of a polyhedral face, a vertex of the polyhedron, a midpoint or other point on an edge of the polyhedron and others. The method ensures that the symmetry of the underlying polyhedron is preserved while minimizing or eliminating great circles due to parting lines.