A foam article, such as a cushioning element for an article of footwear, apparel or sporting equipment is provided that comprises a foam component, such as a midsole, having a number of beneficial physical characteristics. The cushioning element is a low-density foamed component with a surface skin that encases the remaining foam volume. The cushioning element has a number of foam volumes, arranged to achieve a more consistent foam component. Additionally, the cushioning element includes a series of concentric ridges extending radially outwardly from injection gate vestige locations, and a number of striation bands near the perimeter of the cushioning element. The location of the gate vestiges can be beneficially arranged to produce intersecting flow boundaries that are located away from key strain areas of the cushioning element. The cushioning element is more environmentally-friendly, requiring less energy to produce while still providing acceptable energy return and low density.

A sole structure for a shoe that can secure cushioning properties and obtain a ground surface information is disclosed. The sole structure includes a first midsole having a plurality of first protrusions on a foot-sole-contact side, an outsole having a plurality of second protrusions on a ground surface side, and a second midsole disposed at a part of a region between the first midsole and the outsole and having a lower compressive rigidity than the first midsole. At least a part of the plurality of first protrusions of the first midsole is located at a position corresponding vertically to at least a part of the plurality of second protrusions of the outsole.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A sole structure for an article of footwear includes an upper layer formed of a first foam material and a lower layer formed of a second foam material and having a hardness that is greater than a hardness of the upper layer. In addition, a plate can be disposed between the upper layer and the lower layer, where the plate has a hardness that is greater than each of the upper and lower layers.

Provided is a method for manufacturing a porous midsole the method including: a cotton-beating step (S1) of forming a midsole base (10) having porous voids 16 by mixing low melting fibers (12) and high melting fibers (14); and a thermoforming step (S2) of bonding and fixing the high melting fibers into a compressed state by the melt adhesive strength of the low melting fibers (12) by compressively thermoforming the midsole base (10) at a melting point temperature of the low melting fibers (12).

An athletic shoe extending between toe (1) and heel (3) and comprising upper (5) attached to outsole (7) via comfort sole (9). According to the invention, the athletic shoe comprises shell (13) make of plastic or composite material, inserted between upper (5) and comfort sole (9) and to which it is attached at heel (1).

A three-dimensional out sole having a pattern having improved quality and durability has a dye permeated into the surface of the outsole. A depth to which the dye penetrating the micropores is 0.08 mm to 0.12 mm. The dye is permeated into the microspores through vacuum suction. The dye is digitally printed on a thermoplastic sheet. The thermoplastic sheet on which the dye is printed is heated to be softened with flexibility. The softened sheet having flexibility is closely attached to a surface of the shoe outsole having the three-dimensional shape through vacuum adsorption and then is permeated therein.

In order to provide a shoe member excellent in strength, the shoe member is composed of a polymer composition that includes cellulose nanofibers and one or more of inorganic fillers selected from the group consisting of magnesium carbonate particles, calcium carbonate particles, silica particles, and talc particles.

An article of footwear including a sole system, including an upper and the sole system. The sole system includes a knitted component incorporating a one-piece knit outsole. The knit outsole has a ground-facing side, a top side, an inlaid tensile element, and a ground-engaging cleat member protruding from the ground-facing side of the knit outsole. The tensile element may be adjacent a cleat member. The upper is connected at its bottom to the top side of the knit outsole.

An article of footwear including a sole system, including an upper and the sole system. The sole system includes a knitted component incorporating a one-piece knit outsole. The knit outsole has a ground-facing side, a top side, an inlaid tensile element, and a ground-engaging cleat member protruding from the ground-facing side of the knit outsole. The tensile element may be adjacent a cleat member. The upper is connected at its bottom to the top side of the knit outsole.