Comfortable, protective, durable, and lightweight footwear with minimal component parts. Both the footwear and the method of constructing the same is streamlined.

Comfortable, protective, durable, and lightweight footwear with minimal component parts. Both the footwear and the method of constructing the same is streamlined.

A footwear construction includes a sole assembly including a first midsole platform, a second midsole platform below the first midsole platform, a spring plate disposed between the first and second midsole platforms, and an outsole layer disposed below and joined directly with at least one of the plate, the first and the second midsole platforms. The outsole layer can be substantially the only layer below the plate in the forefoot region of the footwear so an underfoot force engaging the outsole layer is transmitted directly to the plate, which also can have an upward curving, multi-radii transition portion extending from a lowermost portion to a forward most portion of the plate so as to roll a wearer's foot forward into a next stride in a gait cycle of the wearer. The plate can define an aperture. A mounting cap can extend through the aperture and can receive a traction spike.

A footwear construction includes a sole assembly including a first midsole platform, a second midsole platform below the first midsole platform, a spring plate disposed between the first and second midsole platforms, and an outsole layer disposed below and joined directly with at least one of the plate, the first and the second midsole platforms. The outsole layer can be substantially the only layer below the plate in the forefoot region of the footwear so an underfoot force engaging the outsole layer is transmitted directly to the plate, which also can have an upward curving, multi-radii transition portion extending from a lowermost portion to a forward most portion of the plate so as to roll a wearer's foot forward into a next stride in a gait cycle of the wearer. The plate can define an aperture. A mounting cap can extend through the aperture and can receive a traction spike.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A method of forming a plate for an article of footwear is disclosed. The method includes applying a first strand portion to a base layer including positioning adjacent segments of the first strand portion to form a first layer on the base layer. The adjacent segments of the first strand portion having a greater density across a width of the plate between a medial side and a lateral side at a forefoot region of the plate than at a midfoot region of the plate and at a heel region of the plate. The method also includes applying at least one of heat and pressure to the first strand portion and to the base layer to conform the first strand portion and the base layer to a predetermined shape.

A shoe sole assembly having a hindfoot section and a forefoot section including an inner sole having a shock absorbing material, a load-bearing outer sole configured to receive the inner sole, and a heel piece including a recess configured to receive at least part of the hindfoot section of the load-bearing outer sole. The recess is upwardly open and open towards the forefoot section. A shoe includes an upper and the shoe sole assembly. A method of manufacturing a shoe includes the steps of forming the load-bearing outer sole based on a lower side of a last, fastening part of the hindfoot section of the load-bearing outer sole to the heel piece, which has a recess which is upwardly open and open towards the forefoot section, and fastening the upper to the upper surface of the load-bearing outer sole.

An article of footwear includes a sole structure coupled with an upper that defines a forefoot region, a midfoot region, and a heel region. The sole structure includes a plurality of pods that each have a pod body formed from a foam material that optionally has a coating disposed on an outer surface of the pod body. The sole structure includes a chassis attached to a bottom surface of each of the plurality of pods. The chassis includes a plurality of ground contacting regions and an elongated fork structure. The elongated fork structure includes a chassis stem, a first chassis leg, and a second chassis leg that each extend from the chassis stem through the heel region, the midfoot region, and the forefoot region of the sole structure. A continuous elongated groove is positioned between and extends along substantially the entire length of the first and second chassis leg.

An article of footwear includes a sole structure coupled with an upper that defines a forefoot region, a midfoot region, and a heel region. The sole structure includes a plurality of pods that each have a pod body formed from a foam material that optionally has a coating disposed on an outer surface of the pod body. The sole structure includes a chassis attached to a bottom surface of each of the plurality of pods. The chassis includes a plurality of ground contacting regions and an elongated fork structure. The elongated fork structure includes a chassis stem, a first chassis leg, and a second chassis leg that each extend from the chassis stem through the heel region, the midfoot region, and the forefoot region of the sole structure. A continuous elongated groove is positioned between and extends along substantially the entire length of the first and second chassis leg.

A running shoe having an improved sole including one or more cushioning elements disposed at or around one or more of the foot's tripod strike points, wherein such cushioning elements may optionally be connected to each other by one or more bridges and the region bounded by the cushioning elements is vertically enlarged to provide added space for various structures of the foot to deform.