A golf club head, preferably a putter head, comprising a replaceable face insert is disclosed herein. The golf club head comprises a body with face cavity and a secondary cavity in communication with, and disposed behind, the face cavity, and at least one opening extending through a top or sole portion into the secondary cavity. The replaceable face insert comprises a striking portion and a support structure extending from a rear surface of the striking portion. The support structure is received within the secondary cavity and the striking portion is received within the face cavity, and then a rod or bolt is inserted through the opening and through the support structure to reversibly secure the face insert to the body. A linear bearing may be disposed within the support structure to receive the rod or bolt.

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head may include a body portion having a front portion, a rear portion, a toe portion, a heel portion, a top portion, and a bottom portion. The front portion may include a front pocket defined by an interior wall. A face portion may be positioned in the front pocket. The material of the face portion may have a substantially higher yield strength than the material of the interior wall. Other examples and embodiments may be described and claimed.

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

Embodiments of golf club heads and methods to manufacture golf club heads are generally described herein. In one example, a golf club head may include a body portion having a front portion, a rear portion, a toe portion, a heel portion, a top portion, and a bottom portion. The golf club head may include a sealed cavity located behind a face portion. A polymer insert and a filler material may be contained within the sealed cavity. Other examples and embodiments may be described and claimed.

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a striking face portion that is backed by a composite layer. The multi-material face disclosed in accordance with the present invention may generally be manufactured via a bladder molding process that applies hydrostatic forces to the composite layer to create a more consistent bond between the composite material and the metallic material.

A golf club head has a hollow therein and comprises a face portion, a crown portion and a sole portion. The face portion comprises a central zone including a face center, and a peripheral zone surrounding the central zone. Each of the central zone and the peripheral zone has a flexural stiffness defined by E×t.sup.3/12, wherein E is the Young's modulus (GPa) and t is the thickness (mm) of the zone concerned. The ratio sc/sp of the flexural stiffness Sc of the central zone to the flexural stiffness sp of the peripheral zone is 5.0 to 55.0.

Embodiments of golf club heads, golf clubs, and methods to manufacture golf club heads and golf clubs are generally described herein. In one example, a golf club head includes a body portion with an interior cavity and a face portion attached to the body portion to enclose the interior cavity. The golf club head also includes a filler material in the interior cavity and attached to the back surface of the face portion. The golf club head also includes an internal mass portion in the interior cavity spaced apart from the body portion and attached to the filler material. The filler material may be located between the face portion and the internal mass portion. The internal mass portion may be movable in the interior cavity relative to the body portion and the face portion. Other examples and embodiments may be described and claimed.

A method of forming a golf club head assembly includes aligning a faceplate with a recess of a club head; welding the faceplate to the club head; then, after welding the faceplate, heating the club head and the faceplate to at least a solvus temperature of the faceplate for a predetermined amount of time; and then, after heating the club head and the faceplate, allowing the club head and the faceplate to air cool.

A golf club head includes a front body and a rear body coupled to the front body to define a hollow cavity therebetween. The front body includes a strike face that defines a ball striking surface, a hosel, and a frame that at least partially surrounds the strikeface and extends rearward from a perimeter of the strikeface away from the ball striking surface. The strike face and frame are formed from a thermoplastic composite comprising a thermoplastic polymer having a plurality of discontinuous fibers embedded therein. Each of the plurality of discontinuous fibers have a length of less than about 40 mm. The specific gravity of the thermoplastic can range between 1.0 and 2.0. In some embodiments, the thermoplastic composite is 20% to 70% fibers by volume.