A method of forming a golf club head assembly includes aligning a faceplate with a recess of a club head; welding the faceplate to the club head; then, after welding the faceplate, heating the club head and the faceplate to at least a solvus temperature of the faceplate for a predetermined amount of time; and then, after heating the club head and the faceplate, allowing the club head and the faceplate to air cool.

Embodiments of an iron type golf club head with a flex structure, a face reinforcing structure, and a variable face thickness to increase face element bending while improving club head durability are described herein. The club head comprises a face element for striking a golf ball. The face element is formed integrally with the flex structure. The flex structure comprises a curved profile (e.g. S-shape or sinusoidal) that functions like a spring to support the face element during golf ball impacts. The face reinforcing structure comprises a looped rib that provides support around a center of the face element. The variable face thickness includes thickened and thinned regions to provide further face element bending or support. The combination of the flex structure, the face reinforcing structure, and the variable face thickness provides increased face element bending while improving club head durability.

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

A golf club head comprises a face and a golf club head body. The face includes a toe end, a heel end, a crown end, and a sole end. The face defines a thickness from an outer surface to an inner surface of the face. The face defines a leading edge, the leading edge being the forwardmost edge of the face. The golf club head body is defined by a crown, a sole, and a skirt. The crown is coupled to the crown end of the face. The sole is coupled to the sole end of the face. The skirt is coupled to the sole and the crown. The golf club head body defines a trailing edge, the trailing edge being the rearwardmost edge of the golf club head body.

Embodiments of golf club heads with energy storage characteristics are presented herein. In some embodiments, a golf club head comprises a hollow body comprising a strikeface, a heel region, a toe region opposite the heel region, a sole, a top rail and an inflection point. The inflection point provides increase bending of the strikeface thereby providing performance enhancement over clubs without an inflection point.

An iron-type golf club head includes a striking face comprising a face center and a variable face thickness such that the striking face has a perimeter region proximate an outer boundary of the striking face and a maximum thickness of the striking face located in the perimeter region. A shell of the golf club head includes a crown, a sole opposite the crown, a heel, a toe, and an internal weight pad located on a lower portion of the shell. A moment of inertia about a vertical axis through the center of gravity of the golf club head is at least 2900 g*cm.sup.2. In another aspect, the striking face includes a center region having a first thickness T1, an intermediate region surrounding the center region having a second thickness T2, and a perimeter region surrounding the intermediate region having a third thickness T3, and T2<T1<T3.

A golf club head with improved striking face is disclosed. More specifically, the present invention relates to a golf club head wherein the striking face is further comprised out of a thickened central region, located near a geometric center of the striking face portion, a central transition region extending outward radially from the thickened central region, a thinned intermediate region, extending outward radially from the central transition region, a thickened stress reducing region, extending outward radially from the thinned intermediate region, and a thinned perimeter region, extending outward radially from the thickened stress reducing region, all of which combine to form the improved striking face.

Embodiments of golf club heads comprising a head interior and a hosel structure, the head interior bounded by a head front portion, a head rear portion, a head heel portion, a head toe portion, a head top portion, and a head sole portion, the golf club heads further comprising various optimized characteristics, are presented herein. Other examples and related methods are also disclosed herein.

A ball striking device, such as an iron-type golf club head, includes a face having a ball striking surface and a body connected to the face. The body has a sole surface extending rearward from a leading edge of the face, and a toe surface extending rearward from a toe edge of the face. The sole surface configured to confront the playing surface. The iron-type club head may have an elongated channel extending from a heel side in the sole member to an end point within the toe surface. The elongated channel is recessed from the sole surface and toe surfaces and is spaced from the leading and toe edges of the face. The iron-type club head may also have a plurality of weighting elements that are adjustable by the user.

Disclosed herein is a golf club heads having a body portion and a face portion, wherein the face portion comprises a variable thickness profile disposed at an angle on the rear surface of the face plate.