Patent classifications
H05K13/0215
ELECTRONIC COMPONENT MOUNTING SYSTEM WITH CROSS LINE COMMUNICATION
A component mounting system has a supply reel accommodating a component, a plurality of mounting lines each having a mounting apparatus and a line management apparatus, and a central network that provides direct communication between the line management apparatuses of each mounting line. A remaining number of components on the supply reel is determined based on cross line communication between the line management apparatuses and comparison of data at different times stored on the line management apparatuses. Such architecture does not require the use of a central server. Rather, the system is a material information exchange system without a single point of failure, where no one computer failure can cause an entire factory shutdown.
Mounting management device
Multiple tape feeders are installed in one row on a feeder setting base of a component mounting apparatus. The tape feeder is a variable tape feeder that is displaceable in a tape width direction to a predetermined displacement amount with respect to a feeder main body in which a reel holder has a wider width than the feeder main body. A mounting management device is a device that performs management of the component mounting apparatus, and sets an installation position considering an amount of displacement of the tape feeder such that the adjacent tape feeders do not interfere with each other.
COMPONENT SUPPLY DEVICE, SURFACE-MOUNTING MACHINE, AND COMPONENT SUPPLY METHOD
A component supply device is a feeder which uses a supply tape to supply an electronic component, and includes a main carrier route for carrying the supply tape to a component suction position, a first carrier route for carrying the supply tape from a tape insertion position to a rear end part of the main carrier route, a second carrier route provided so as to be aligned below the first carrier route, a second sprocket which carries the supply tape to the component suction position, a third sprocket which carries the supply tape from the tape insertion position to the second sprocket, and a route switching device provided to a loading unit which automatically changes a carrier route of the supply tape from the first carrier route to the second carrier route when the supply tape is carried to the component suction position.
SPLICING TAPE MANAGEMENT SYSTEM
A splicing tape management system includes, in executing properly the management of a time limit of a splicing tape, a first storage section configured to store an identification code of a splicing tape for splicing a first carrier tape and a second carrier tape together and a usable time limit of the splicing tape while associating them with each other, and a management section configured to manage the use of the splicing tape based on the identification code and the usable time limit that are stored in the first storage section. The usable time limit is a timing when the use of the splicing tape is to be halted, the timing being determined based on a production time and a usable period after production of the splicing tape or based on a starting time in use and a usable period after starting time of the splicing tape.
Electronic component mounting machine
An electronic component mounting machine includes: a mounting head that mounts electronic components onto a circuit board; a tape feeder which feeds a first tape material that accommodates a plurality of electronic components to the mounting head; a counting device which counts the number of electronic components remaining in the first tape material by subtracting the number of consumed electronic components which corresponds to an operating amount of the electronic component mounting machine from an initial value of the number of the electronic components accommodated in the first tape material; a detection device which detects a splice portion that joins a starting end of a second tape material to a tail end of the first tape material; and a determining device which determines whether or not a count value obtained by the counting device is within a predetermined normal range when the detection device detects the splice portion.
Automatic detection device and automatic detection method for tape
A control device that determines tape reference positions having a fixed positional relationship with first origin positions based on first positions of tape feeding devices when leading ends of carrier tapes are detected and the first origin positions of the tape feeding devices immediately before leading end detection. Then, after determination of the tape reference positions, an interval between cavities is calculated based on a detection cycle of transmitted light amounts detected by light being transmitted through empty cavities. In addition, when a phenomenon, in which a detected light amount is equal to or smaller than a threshold, consecutively occurs after calculation of the interval between the cavities, it is detected that components are accommodated in the cavities.
Electronic component mounting apparatus
An electronic component mounting apparatus includes: a mounting head including a holder for extracting an electronic component and mounting the electronic component onto a substrate, the mounting head being movable in a horizontal direction; an imaging camera disposed on the mounting head for imaging a component extraction position, when the holder is at the component extraction position; a recognition unit for recognizing, based on an image captured by the imaging camera, a positional deviation between the component extraction position and a position of a housing portion where a component is stored in a component feeding unit or a position of the component in the housing portion; and a controller for correcting the component extraction position to a position shifted by a positional deviation recognized by the recognition unit before the component feeding unit extracts a subsequent component, and causing the mounting head to move to the corrected position.
Component supply system and component supply method
A component supply system of the present disclosure includes a component supply unit automatically transfers a first carrier tape which stores components and is covered with a cover tape, exposes the components from the first carrier tape using a component exposing unit, and supplies the components which are exposed from the first carrier tape, a joining determination unit which determines whether or not a joining which joins a second carrier tape positioned behind the first carrier tape to the first carrier tape is present, and a controller which controls transferring of the first carrier tape by the component supply unit. The controller restricts the transferring of the first carrier tape in a case in which the joining determination unit determines that the joining is present.
SETUP SUPPORT DEVICE
A setup support device that improves the efficiency of setup of a component mounter by guiding supplying of feeders to a component supply device as preparation for setting of the feeders. The support setup device includes: a preparation cart on which are loaded multiple of the feeders used to perform multiple production jobs; and a feeder identifying section configured to identify multiple of the feeders to be set on a component supply device among the multiple feeders loaded on the preparation cart. The preparation cart includes a guidance section configured to issue guidance all at once for the identified multiple feeders to an operator performing the setup so as to supply the identified multiple feeders to the component supply device as preparation for setting the identified multiple feeders on the component supply device.
Splicing device and tape detecting method using the same
A splicing device includes a first detection section which detects whether or not the component storage section protrudes downward from the conveyance reference surface; a second detection section which detects the component storage section of the paper tape; a discrimination section which determines whether a tape inserted into the splicing device is the embossed tape or the paper tape based on a detection signal of the first detection section; a first calculating section which calculates a pitch of the component storage section of the embossed tape by using the first detection section in a case where the embossed tape is determined; and a second calculating section which calculates a pitch of the component storage section of the paper tape by using the second detection section in a case where the paper tape is determined.