A footbed system (10) for footwear comprises an insole mechanism (14), a midsole mechanism (11), wherein the insole mechanism is positioned on the midsole mechanism, and the outsole mechanism (15) is positioned under the midsole mechanism. The insole mechanism comprises a footbed insole (1), a heel pad (2) and a forefoot pad (3). The footbed insole comprises a pad anatomically shaped to correspond to the sole of a human foot, wherein the heel pad is positioned in the hindfoot portion of the footbed insole, and the forefoot pad is positioned in the forefoot portion of the footbed insole. The outsole mechanism comprises an opening (15A) for exposing a natural gait line groove of the midsole mechanism.

A footbed system (10) for footwear comprises an insole mechanism (14), a midsole mechanism (11), wherein the insole mechanism is positioned on the midsole mechanism, and the outsole mechanism (15) is positioned under the midsole mechanism. The insole mechanism comprises a footbed insole (1), a heel pad (2) and a forefoot pad (3). The footbed insole comprises a pad anatomically shaped to correspond to the sole of a human foot, wherein the heel pad is positioned in the hindfoot portion of the footbed insole, and the forefoot pad is positioned in the forefoot portion of the footbed insole. The outsole mechanism comprises an opening (15A) for exposing a natural gait line groove of the midsole mechanism.

A weight adjustable orthotic insert system includes an orthotic insert and a weight adjusting leaf. The orthotic insert corrects joint misalignment of a user based on a weight plus any additional load, foot flexibility or activity level (e.g., momentum) of the user. The weight adjusting leaf may be attached to the orthotic insert when the user is carrying a payload over a distance (e.g., a heavy pack or body armor) so that the orthotic insert provides the proper degree of correction given the increased weight instead of being collapsed by the additional weight.

An inner sole board having varying regions of flexibility is provided for use in an article of footwear. The inner sole board may include different materials along its length at different locations that vary its flexibility. An inner sole board is manufactured in an injection molding process requiring only one mold. The process includes a first step of providing a mold, a second step of providing an injection molding assembly, a third step of preparing an injection molding assembly and mold, a fourth step of injecting material into the mold, and a fifth step of establishing the dimensions of a first portion. During the injection molding process, the flow rate of at least one material may be controlled by a nozzle gate to control the shape and size of the flex zone it creates. In this manner, the inner sole board may be customized for a specific sport or individual.

An inner sole board having varying regions of flexibility is provided for use in an article of footwear. The inner sole board may include different materials along its length at different locations that vary its flexibility. An inner sole board is manufactured in an injection molding process requiring only one mold. The process includes a first step of providing a mold, a second step of providing an injection molding assembly, a third step of preparing an injection molding assembly and mold, a fourth step of injecting material into the mold, and a fifth step of establishing the dimensions of a first portion. During the injection molding process, the flow rate of at least one material may be controlled by a nozzle gate to control the shape and size of the flex zone it creates. In this manner, the inner sole board may be customized for a specific sport or individual.

An insole is provided. This insole features a front end, a thickness, a top surface, a bottom surface, a heel receiving portion having a first end and a second end, a lateral longitudinal arch support section which has a width, and a medial longitudinal arch support section. Preferably, the medial longitudinal arch support section is made up of a partial spherical cap which has a radius and a height, and the medial longitudinal arch support section runs from the first end of said heel receiving portion to the lateral longitudinal arch support section.

An insole is provided. This insole features a front end, a thickness, a top surface, a bottom surface, a heel receiving portion having a first end and a second end, a lateral longitudinal arch support section which has a width, and a medial longitudinal arch support section. Preferably, the medial longitudinal arch support section is made up of a partial spherical cap which has a radius and a height, and the medial longitudinal arch support section runs from the first end of said heel receiving portion to the lateral longitudinal arch support section.

An arch support may include a base plate having a base plate top surface. The arch support may further include a contoured arch plate attached to the base plate at a joint. The arch plate may include an arch plate bottom surface. The arch plate bottom surface may face and be separated from the base plate top surface, with an extent of the separation increasing toward a medial side of the arch support.

Provided is a device for insertion into a high heel shoe, having a rear region positioned to underlying a wearer's calcaneal tuberosity, the rear region being shaped to accommodate a planer surface of the wearer's calcaneal tuberosity, an upper surface of said rear region having a raised portion underlying an area of the wearer's calcaneus immediately forward of the wearer's calcaneus tuberosity; and a forward region positioned to underlie at least a portion of the shafts of the wearer's metatarsals, the second upper surface of said forward region having a raised portion which gradually rises to an apex position to underlie the shafts of the wearer's second and third metatarsals.

Provided is a device for insertion into a high heel shoe, having a rear region positioned to underlying a wearer's calcaneal tuberosity, the rear region being shaped to accommodate a planer surface of the wearer's calcaneal tuberosity, an upper surface of said rear region having a raised portion underlying an area of the wearer's calcaneus immediately forward of the wearer's calcaneus tuberosity; and a forward region positioned to underlie at least a portion of the shafts of the wearer's metatarsals, the second upper surface of said forward region having a raised portion which gradually rises to an apex position to underlie the shafts of the wearer's second and third metatarsals.