A method for manufacturing an insulated conductive material, the method including providing a wire, applying a masking material to one or more regions of the wire, coating regions of the wire other than the one or more regions with an insulating material by, electrically charging the wire with a first charge polarity, providing a medium of electrically charged insulating material particles that are charged with an opposite polarity, passing the charged wire through the medium, whereby the insulating material particles bind areas of the conductive material other than the one or more regions, curing the insulating material particles, and applying a solvent to the masking material to thereby remove the masking material, wherein the cured insulated material particles are substantially unaffected by the solvent.

A communications cable is described. The communications cable can include a cable jacket, a separator structure that defines one or more channels for receiving at least one communications medium, and an insulator that surrounds the communications medium. The cable jacket can include one or more corrugations on at least one of its interior or exterior surfaces. The separator can also include one or more grooves on at least a portion of its surface. The insulator can also include one or more indentations on at least one of its interior or exterior surfaces. The corrugations, grooves, and indentations can extend along the longitudinal length of the cable and define one or more air channels for forwarding and circulating air through or on the surface the cable. The circulation of air in the cable can reduce the temperature of the cable and increase the quality of the signal transmitted through the cable.

A cable includes a plurality of electric wires, which are laid helically around a center of the cable and along a central axis of the cable, and a sheath provided to cover respective peripheries of the plurality of electric wires together. The sheath includes an inner layer sheath made of a urethane resin, and an outer layer sheath provided around an outer periphery of the inner layer sheath to protect the inner layer sheath. The cable may further include a core member at its center. The sheath may be composed of a single layer instead of plural layers.

Ribbon cables including a plurality of spaced apart substantially parallel conductors extending along a length of the cable and arranged along a width of the cable, and first and second insulative layers disposed on opposite sides of and substantially coextensive with the plurality of conductors along the length and width of the cable are described. Each insulative layer may be adhered to the conductors and may include alternating substantially parallel thicker and thinner portions extending along the length of the cable. The thicker portions of the first and second insulative layers are substantially aligned in one to one correspondence. Each corresponding thicker portion of the first and second insulative layers have at least one conductor in the plurality of conductors disposed therebetween. The thicker portions may have an effective dielectric constant less than 2.

The invention provides articles made of thermoplastic polyurethane based on polycarbonate diol which are a constituent of a device that receives or transmits electromagnetic radiation, are a cover for a device, or are used in proximity to such a device. The invention further provides for the use of thermoplastic polyurethane based on polycarbonate diol for these articles.

A communications cable is provided that includes a pair of twisted pair of wires, each coated with a fluoropolymer insulator. The twisted pair of wires is configured to carry a differential signal, such as a differential data signal and/or a differential power signal. The fluoropolymers are highly effective insulators and significantly reduce both the effects of internal and external electromagnetic interference while maintaining low cable attenuation, even when operating within a temperature range of 40 C. to 150 C.

Provided are an insulated electric wire including an insulating coating made of a resin composition with high wear resistance, and a wire harness including the insulated electric wire. An insulated electric wire 10 includes an electric wire conductor 12, and an insulating coating 14 that coats the outer circumferential surface of the electric wire conductor 12, wherein the insulating coating 14 is made of a resin composition containing a thermoplastic polyurethane elastomer as a main component. Furthermore, a wire harness includes the insulated electric wire 10. The thickness of the insulating coating 14 is preferably less than 0.7 mm.

A communications cable is provided that includes a pair of twisted pair of wires, each coated with a fluoropolymer insulator. The twisted pair of wires is configured to carry a differential signal, such as a differential data signal and/or a differential power signal. The fluoropolymers are highly effective insulators and significantly reduce both the effects of internal and external electromagnetic interference while maintaining low cable attenuation, even when operating within a temperature range of 40 C. to 150 C.

A communications cable is described. The communications cable can include a cable jacket, a separator structure that defines one or more channels for receiving at least one communications medium, and an insulator that surrounds the communications medium. The cable jacket can include one or more corrugations on at least one of its interior or exterior surfaces. The separator can also include one or more grooves on at least a portion of its surface. The insulator can also include one or more indentations on at least one of its interior or exterior surfaces. The corrugations, grooves, and indentations can extend along the longitudinal length of the cable and define one or more air channels for forwarding and circulating air through or on the surface the cable. The circulation of air in the cable can reduce the temperature of the cable and increase the quality of the signal transmitted through the cable.

A flame retardant compound is provided. The flame retardant compound includes a polymer base resin, a carbonific host compound, and a guest compound including at least one atom of a transition metal. The carbonific host compound and the guest compound form a host-guest complex, and the host-guest complex acts to inhibit at least one of smoke release and smoke formation when exposed to heat. The host-guest complex is distributed within the polymer base resin. An intumescent flame retardant compound is also provided. The intumescent flame retardant compound includes a base resin, an acid donor, a spumific agent, a cyclodextrin host compound, and a guest compound including at least one atom of molybdenum. The cyclodextrin host compound and the guest compound form a host-guest complex. The acid donor, carbonific host compound, and spumific agent react when exposed to a temperature above 280 C. to form a foam.