A process for producing an electrical conductor structure that involves embedding at least one metallic conductor track and at least one heating conductor in an electrically insulating substrate, and producing an electric current in the heating conductor so that a first layer of the substrate and a second layer of the substrate fuse in an area surrounding the heating conductor, to seal an interface between the two layers. A conductor structure is also disclosed, in particular in the form of an implantable electrode lead.

A photoelectric composite cable and a communication system. The photoelectric composite cable includes an optical unit, an electrical unit, and an outer jacket. The optical unit includes an optical fiber and a ferrule, and the ferrule is sleeved on the optical fiber. The electrical unit includes a wire and a wire jacket, and the wire jacket is sleeved on the wire. The outer jacket wraps outside the optical unit and the electrical unit, and the optical unit and the electrical unit are disposed closely adjacent to each other. An extension direction of the optical unit is consistent with an extension direction of the electrical unit, and at least one convex structure is disposed on an outer wall of the outer jacket.

A method for manufacturing a terminal-equipped electric wire includes a step of crimping a first terminal to one end of an electric wire, a step of crimping a second terminal to the other end of the electric wire with a tubular seal member, a first waterproofing step of providing, at the one end of the electric wire, an anticorrosion member that covers an element wire bundle of the electric wire, and a second waterproofing step of providing, at the other end of the electric wire, a sealing member so as to fill gaps between conductive element wires of the element wire bundle in a tubular insulating sheath. The second waterproofing step is performed after the first waterproofing step is performed.

A method for manufacturing a terminal-equipped electric wire includes a step of crimping a first terminal to one end of an electric wire, a step of crimping a second terminal to the other end of the electric wire with a tubular seal member, a first waterproofing step of providing, at the one end of the electric wire, an anticorrosion member that covers an element wire bundle of the electric wire, and a second waterproofing step of providing, at the other end of the electric wire, a sealing member so as to fill gaps between conductive element wires of the element wire bundle in a tubular insulating sheath. The second waterproofing step is performed after the first waterproofing step is performed.

A method for manufacturing a terminal-equipped electric wire includes a step of crimping a terminal to one end of an electric wire, a step of crimping another terminal to the other end of the electric wire, and a waterproofing step of providing a sealing member at the other end of the electric wire so as to fill gaps between conductive element wires of an element wire bundle. The waterproofing step includes, in this order, a step of applying a resin to the element wire bundle to block at least a part of an inner portion of a tubular insulating sheath, a step of waiting during curing of the resin or until the curing is completed, and a step of applying the moisture curable resin to the element wire bundle, blocking a remaining portion of the inner portion of the insulating sheath, and curing the resin.

An electric energy transmission aluminum part and a machining process therefor including an aluminum conductive device (1) and an aluminum cable, with the aluminum cable including an aluminum conductive core (2) and an insulation layer (3) cladding a surface of the aluminum conductive core (2). An exposed section of the aluminum conductive core (2) with the insulation layer (3) stripped from the aluminum cable and at least part of the aluminum conductive core (2) clad with the insulation layer (3) are crimped inside the aluminum conductive device (1). A transition section (4) with a trapezoidal axial cross-section is provided at a junction between the insulation layer (3) and the exposed section of the aluminum conductive core (2) in the aluminum conductive device (1). Taking the transition section (4) as a demarcation point, an inner diameter of an end of the aluminum conductive device (1) that is crimped with the insulation layer (3) is greater than an inner diameter of an end of the aluminum conductive device (1) that is crimped with the aluminum conductive core (2). At least one concave structure is provided on a periphery of the aluminum conductive device (1). The concave structure provided on the surface of the aluminum conductive device (1) can effectively prevent the aluminum conductive device (1) from moving relative to a clamp, so as to solve the problem of displacement or rotation of the aluminum conductive device (1) in the clamp during welding, and improve the welding efficiency and the yield.

An electric energy transmission aluminum part and a machining process therefor including an aluminum conductive device (1) and an aluminum cable, with the aluminum cable including an aluminum conductive core (2) and an insulation layer (3) cladding a surface of the aluminum conductive core (2). An exposed section of the aluminum conductive core (2) with the insulation layer (3) stripped from the aluminum cable and at least part of the aluminum conductive core (2) clad with the insulation layer (3) are crimped inside the aluminum conductive device (1). A transition section (4) with a trapezoidal axial cross-section is provided at a junction between the insulation layer (3) and the exposed section of the aluminum conductive core (2) in the aluminum conductive device (1). Taking the transition section (4) as a demarcation point, an inner diameter of an end of the aluminum conductive device (1) that is crimped with the insulation layer (3) is greater than an inner diameter of an end of the aluminum conductive device (1) that is crimped with the aluminum conductive core (2). At least one concave structure is provided on a periphery of the aluminum conductive device (1). The concave structure provided on the surface of the aluminum conductive device (1) can effectively prevent the aluminum conductive device (1) from moving relative to a clamp, so as to solve the problem of displacement or rotation of the aluminum conductive device (1) in the clamp during welding, and improve the welding efficiency and the yield.

A method can include extruding an electrically insulating elastomeric compound about a conductor where the electrically insulating elastomeric compound includes ethylene propylene diene monomer (M-class) rubber (EPDM) and an alkane-based peroxide that generates radicals that form decomposition products; cross-linking the EPDM via radical polymerization to form an electrically insulating layer about the conductor; heating the cross-linked EPDM to at least 55 degrees C. to reduce the concentration of the decomposition products in the electrically insulating layer; and disposing a gas barrier layer about the electrically insulating layer.

A method can include extruding an electrically insulating elastomeric compound about a conductor where the electrically insulating elastomeric compound includes ethylene propylene diene monomer (M-class) rubber (EPDM) and an alkane-based peroxide that generates radicals that form decomposition products; cross-linking the EPDM via radical polymerization to form an electrically insulating layer about the conductor; heating the cross-linked EPDM to at least 55 degrees C. to reduce the concentration of the decomposition products in the electrically insulating layer; and disposing a gas barrier layer about the electrically insulating layer.

An object is to further improve the waterproofness between an end portion of a wiring member and a resin molded part. Disclosed is a sensor device including: a sensor element; a wiring member connected to the sensor element; a first resin molded part that covers the sensor element and an end portion of the wiring member; and a second resin molded part molded separately from the first resin molded part and combined with the first resin molded part into an integral piece.