The invention relates to a cable comprising layer(s), which layer(s) is/are obtained from a polymer composition comprising a polyethylene, a crosslinking agent and antioxidant(s), characterized in that the polymer composition contains a total amount of vinyl groups which is B vinyl groups per 1000 carbon atoms, and B.sub.1≤B, wherein B.sub.1 is 0.12, when measured prior to crosslinking according to method ASTM D6248-98, the crosslinking agent is present in an amount which is Z wt %, prior to crosslinking, based on the total amount (100 wt %) of the polymer composition, and Z.sub.1≤Z≤Z.sub.2, wherein Z.sub.1 is 0.005 and Z.sub.2 is 2.0, and that the antioxidant(s) is/are nitrogen containing antioxidant(s) being present in an amount which is W wt %, prior to crosslinking, based on the total amount (100 wt %) of the polymer composition, and W.sub.1≤W≤W.sub.2, wherein W.sub.1 is 0.005 and W.sub.2 is 1.0, the cable, e.g. a power cable, and processes for producing the cable; the cable useful in different end applications, such as wire and cable (W&C) applications.

Exemplary methods for manufacturing a wire and resultant wires are disclosed herein. The method includes extruding a receptor cross-linkable polymer that is substantially free of curing agent about a conductive core and extruding a donor polymer in association with a curing agent. The method includes disposing the donor polymer about the receptor polymer and conductive core to create a multi-layer wire pre-product. The method also includes heat curing a multi-layer wire pre-product to form a wire.

Magnet wire including extruded insulation formed from multiple layers of different materials is described. A magnet wire may include a conductor and insulation formed around the conductor. The insulation may include a first layer of extruded thermoplastic insulation formed around the conductor and a second layer of extruded thermoplastic insulation formed around the first layer of extruded thermoplastic insulation. The first layer may be formed from a first polymeric material having a first thermal index, and the second layer may be formed from a second polymeric material having a second thermal index higher than the first thermal index.

A power cable comprising a: (A) Conductor, (B) First semiconductor in contact with the conductor; (C) First insulation layer in contact with the first semiconductor; (D) Second semiconductor layer in contact with the first insulation layer; (E) Third semiconductor layer in contact with the second semiconductor layer; (F) Second insulation layer in contact with the third semiconductor layer; and (G) Fourth semiconductor layer in contact with the second insulation layer.

A method can include extruding an electrically insulating elastomeric compound about a conductor where the electrically insulating elastomeric compound includes ethylene propylene diene monomer (M-class) rubber (EPDM) and an alkane-based peroxide that generates radicals that form decomposition products; cross-linking the EPDM via radical polymerization to form an electrically insulating layer about the conductor; heating the cross-linked EPDM to at least 55 degrees C. to reduce the concentration of the decomposition products in the electrically insulating layer; and disposing a gas barrier layer about the electrically insulating layer.

An insulated electrically conductive element, including at least one inner electrically conductive element and at least one outer insulating element, and to a method for producing such an insulated electrically conductive element.

In various embodiments, a non-circular electrical cable having a reduced pulling force attributable to the exterior surface of an outer sheath, and method of producing the same is provided. In various embodiments, an outer sheath of the cable may comprise a first and second sheath layer, the second sheath layer being located external to the first sheath layer, and comprising a nylon material configured to reduce the pulling force necessary for installing the cable. In various embodiments, the first sheath layer may be extruded using a tube extrusion method into a substantially circular shape, and the second sheath layer may be extruded using a pressure extrusion methods onto the exterior surface of the first sheath layer while maintaining the at least substantially circular shape of the sheath. The sheath may then be pulled onto the surface of a plurality of conductors to form the non-circular electrical cable.

The present invention concerns a power cable, comprising a tension member (1), placed in the centre of said power cable; a first insulation layer (3), the tension member (1) being embedded in the first insulation layer (3); and an outer protective sheath (9); wherein said power cable further comprises one or more first aluminum conductors (4), embedded within the first insulation layer (3). The present invention also concerns a process for producing the inventive power cable, the process comprising the step of extruding a first polymeric insulation layer (3) onto the tension member (1) and the one or more conductors (4) in one single step. Finally, the present invention concerns the use of the inventive power cable, in medium-voltage to high-voltage subsea applications, such as an offshore windmill cable infrastructure or driving of subsea pumps.

This disclosure describes co-extruded multilayer articles including at least one continuous layer and one discontinuous layer, as well as systems and techniques for the manufacture of co-extruded multilayer articles. For example, a co-extruded multilayer article is described that includes a body having a plurality of layers, where a first layer of the plurality of layers is formed from a first material and is continuous along a longitudinal axis of the body, and a second layer of the plurality of layers is formed from a second material and is discontinuously co-extruded along the longitudinal axis.

An insulating cable having a conductor and an insulator configured by a plurality of resin layers on the conductor, wherein the plurality of resin layers contain the same kind of fluorine resin, a difference in refractive index between a resin layer having the largest refractive index and a resin layer having the smallest refractive index among the plurality of resin layers is 0.03 or less, a layer thickness of an outermost resin layer of the insulator is 0.03 mm or less, and a deviation (coefficient of variation CV) in thickness of the insulator in a cross-section perpendicular to a longitudinal direction of the cable is 0.035 or less.