An insulated electric conductor includes a flat or round wire made of one or more electrically conductive materials, the flat or round wire having an exterior surface that is free of an oxide layer; and an insulating layer adhering directly to the oxide-layer-free exterior surface to form a coating around the oxide-layer-free exterior surface, the insulating layer being made of at least one thermoplastic material which provides electrical insulation. The flat or round wire is designed to conduct an electrical current.

A data cable for high-speed data transmissions has a core pair enclosed by a pair shield. The core pair has two conductors each formed by a signal conductor and a conductor insulation surrounding the signal conductor. The conductors of the conductor pair run parallel to one another. An insulating intermediate casing is arranged between the core pair and the pair shield.

A coated wire suitable for aerospace applications includes a metallic conductor elongated along an axis and having an outer surface extending along the axis, and three coating layers surrounding the conductor. A first coating layer is connected to the outer surface of the conductor and extends along the axis to surround the conductor, and the first coating layer is formed of ethene-tetrafluoroethene. A second coating layer is connected to the first coating layer and extends along the axis to surround the first coating layer, and the second coating layer is formed of polyaryletherketone. A third coating layer is connected to the second coating layer and extends along the axis to surround the third coating layer, wherein the third coating layer is formed of ethene-tetrafluoroethene. The three coating layers may each be continuous and seamless extruded layers in one configuration.

A method for making a high-temperature winding cable is winding a tinned copper line around a coaxial line, signal lines and power lines after being assembled together, lapping the rim of the tinned copper line with a packaging material of Polytetrafluoroethene, and then, extruding an insulating layer of thermoplastic material on the rim of the packaging material, and finally, extruding an outer cover of fluororubber on the outer rim of the insulating layer, thereby forming a cable; sintering the cable; winding the sintered cable clockwise around and fixing it to a iron bar; cooling the wound cable; and finally, taking down the wound cable from the iron bar by rewinding it counterclockwise so as to obtain a high-temperature winding cable. The winding cable so made is not melt, damaged, and retains elasticity after the impact of high temperature 260 C.

A method can include extruding an electrically insulating elastomeric compound about a conductor where the electrically insulating elastomeric compound includes ethylene propylene diene monomer (M-class) rubber (EPDM) and an alkane-based peroxide that generates radicals that form decomposition products; cross-linking the EPDM via radical polymerization to form an electrically insulating layer about the conductor; heating the cross-linked EPDM to at least 55 degrees C. to reduce the concentration of the decomposition products in the electrically insulating layer; and disposing a gas barrier layer about the electrically insulating layer.

Apparatus for the production of an electric conductor provided with at least a layer of coating plastic material. The apparatus comprises: a head for the extrusion of an electric conductor; at least a main extruder having a first supply duct; at least an auxiliary extruder having a second supply duct; and a device for the selection and the diversion of the flows of coating plastic material. The selection and diversion device is provided, in turn, with at least a device for the exclusion of the auxiliary extruder; with a bypass duct between the first duct and the second duct; and with a flow-regulating diverter valve arranged in the intersection point between the first supply duct and a bypass duct connecting the first duct to the second duct.

The present invention concerns a power cable, comprising a tension member (1), placed in the centre of said power cable; a first insulation layer (3), the tension member (1) being embedded in the first insulation layer (3); and an outer protective sheath (9); wherein said power cable further comprises one or more first aluminum conductors (4), embedded within the first insulation layer (3). The present invention also concerns a process for producing the inventive power cable, the process comprising the step of extruding a first polymeric insulation layer (3) onto the tension member (1) and the one or more conductors (4) in one single step. Finally, the present invention concerns the use of the inventive power cable, in medium-voltage to high-voltage subsea applications, such as an offshore windmill cable infrastructure or driving of subsea pumps.

A cable having an electrical conductor, a silicone sheath surrounding the conductor, and a separation layer between the conductor and the silicone sheath. Said cable is characterized in that the separation layer is made of a silicone material that is less adhesive to the conductor than the material of the silicone sheath. The invention further relates to a method for manufacturing a cable of said type.

A high voltage or medium voltage transmission power cable includes a metallic conductor and an insulation system including an electrical insulation layer including a first composite material, and a semiconducting layer including a second composite material. The insulation layer and the semiconducting layer are arranged to surround the conductor. The first composite material in the insulation layer includes a polymer matrix and first inorganic conductive filler particles, wherein the amount of the first inorganic conductive filler particles is from 0.1 to 10 wt-%, based on the total weight of the first composite material, and wherein the first inorganic conductive filler particles are other than carbon black. A method of manufacturing the cable is also disclosed.

A cable having at least one conductor which extends in a longitudinal direction and is enclosed by a jacket that is extruded onto the conductor. The jacket has a plurality of sections which are manufactured from different plastics, with results in the sections having different functionality. As a result, properties of the cable on a respective section are optimally adapted to the requirements of the respective section. There is also described a method for producing such a cable and to an extrusion unit for extruding the jacket with a plurality of sections.