A new dielectric material for a communication cable has a dielectric base with strength members embedded therein. By a new process, vacuum voids are formed in the dielectric base and at least partially contain or abut the strength members. The material is particularly well suited for a first dielectric tape, where the cable includes a first insulated conductor, the first dielectric tape and a second insulated conductor, with the first insulated conductor being twisted with the second insulated conductor with the first dielectric tape residing between the first insulated conductor and the second insulated conductor. The material is also suitable for a separator of the cable serving to separate twisted pairs from each other within the cable, as well as other components of the cable, such as an insulation layer of one or more of the insulated conductors of the twisted pairs.

An insulation wire includes a conductor, a first insulating layer formed in an outer surface of the conductor, and a second insulating layer formed in an outer surface of the first insulating layer. In the insulation wire, the first insulating layer is a thermoplastic resin layer that is made of polyphenylene sulfide or polyether ether ketone, and the second insulating layer is a thermosetting resin layer.

A method for heat treatment of an electric power cable, the electric power cable including a polymer-based electrical insulation system with a polymer composition. The method steps include placing the electric power cable having the polymer-based electrical insulation system into a heating chamber and exposing the polymer-based electrical insulation system to a heat treatment procedure when the electric power cable is located in the heating chamber. The step of placing the electric power cable into the heating chamber includes winding the electric power cable about a substantially vertical center axis to form a substantially horizontal first layer of a plurality of substantially horizontal turns of the electric power cable, winding the electric power cable about the center axis to form a plurality of substantially horizontal second layers, each second layer being formed by a plurality of substantially horizontal turns of the electric power cable and stacking the plurality of horizontal second layers above the first layer. An apparatus is provided for performing the method.

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

The present application discloses an insulated wire and a preparation method thereof, a coil and an electronic/electrical device. According to the insulated wire, a bonding layer containing PEEK nano-powder is arranged between a conductor and a PEEK resin insulating layer, and a bonding agent for forming the bonding layer contains organic solvent, polyamide-imide resin and PEEK nano-powder material which are mixed. The bonding layer can be well bonded with both the conductor material and the PEEK resin insulating layer, so that the produced insulated wire rod has good adhesion, and cracking and detachment will not appear during application.

The invention is related to a method of providing an insulated electric DC cable or DC termination or joint, the method comprising:—providing a polymer based insulation system (11,12,13) comprising a compounded polymer composition (12), characterized by the step of:—exposing the polymer based insulation system (11,12,13) to a heat treatment procedure while the outer surface of the polymer based insulation system (11,12,13) is covered by a cover (14) permeable to all the substances present in the polymer based insulation system (11,12,13) in a non-homogenous distribution, the permeable cover (14) having a melting and/or softening temperature greater than or equal to 120° C., thereby equalizing the concentration of the substances in the polymer based insulation system (11,12,13), the cable comprising a multi-wire conductor (10) that includes a central circular wire (101) that is surrounded by several layers of adjacent quadrangular wires (102).

A coaxial cable includes a conductor, an electrically insulating member provided over a periphery of the conductor, a shielding layer composed of served shields formed by helically wrapping a plurality of metal wires around the electrically insulating member, and a sheath provided around the shielding layer. The electrically insulating member includes indentations on portions of its surface to be brought into contact with and mated to the metal wires respectively. The shielding layer includes portions in respective circumferential directions of the plurality of metal wires being brought into contact with the electrically insulating member are mated to the indentations, respectively, on the electrically insulating member, and adjacent ones of the metal wires in a circumferential direction of the shielding layer are in surface contact with each other.

Disclosed are cable types, including a type THHN cable, the cable types having a reduced surface coefficient of friction, and the method of manufacture thereof, in which the central conductor core and insulating layer are surrounded by a material containing nylon or thermosetting resin. A silicone based pulling lubricant for said cable, or alternatively, erucamide or stearyl erucamide for small cable gauge wire, is incorporated, by alternate methods, with the resin material from which the outer sheath is extruded, and is effective to reduce the required pulling force between the formed cable and a conduit during installation.

In various embodiments, a non-circular electrical cable having a reduced pulling force attributable to the exterior surface of an outer sheath, and method of producing the same is provided. In various embodiments, an outer sheath of the cable may comprise a first and second sheath layer, the second sheath layer being located external to the first sheath layer, and comprising a nylon material configured to reduce the pulling force necessary for installing the cable. In various embodiments, the first sheath layer may be extruded using a tube extrusion method into a substantially circular shape, and the second sheath layer may be extruded using a pressure extrusion methods onto the exterior surface of the first sheath layer while maintaining the at least substantially circular shape of the sheath. The sheath may then be pulled onto the surface of a plurality of conductors to form the non-circular electrical cable.

A system and method for degassing cables, such as e.g. High-Voltage Alternative Current (HVAC) or High-Voltage Direct Current (HVDC) cables, where the system has a reel having a perforated cylinder wall and sealing elements adapted to seal off the inner space of the reel, a gas duct in fluid connection with the inner space, and a source of pressurised and heated gas fluidly connected to the gas duct. The method incudes winding a cable onto the reel and blow heated and pressurised gas into the inner space of the reel/cylinder.