H01B13/165

Method for manufacturing terminal-equipped electric wire
11961634 · 2024-04-16 · ·

A method for manufacturing a terminal-equipped electric wire includes a step of crimping a first terminal to one end of an electric wire, a step of crimping a second terminal to the other end of the electric wire with a tubular seal member, a first waterproofing step of providing, at the one end of the electric wire, an anticorrosion member that covers an element wire bundle of the electric wire, and a second waterproofing step of providing, at the other end of the electric wire, a sealing member so as to fill gaps between conductive element wires of the element wire bundle in a tubular insulating sheath. The second waterproofing step is performed after the first waterproofing step is performed.

METHOD OF FORMING CIRCUIT BODY AND CIRCUIT BODY
20190271086 · 2019-09-05 · ·

A conductive portion of a circuit body is formed by performing spraying on a surface of a resin casing. For spraying of the conductive portion, a cold spray method in which metal powder and inert gas are sprayed to an object is used. A circuit component is mounted on the conductive portion. Each terminal portion of the conductive portion is provided with a connector for connection with an external circuit body. An insulating resin is laminated on a surface of the conductive portion. The circuit body is directly formed on the surface of the resin casing by a series of processes described above.

Method of forming a coated overhead conductor

The present invention relates to a surface modified overhead conductor with a coating that allows the conductor to operate at lower temperatures. The coating contains about 5% to about 30% of an inorganic adhesive, about 45% to about 92% of a filler, about 2% to about 20% of one or more emissivity agents, and about 1% to about 5% of a stabilizer.

Method for manufacturing terminal-equipped electric wire
12046394 · 2024-07-23 · ·

A method for manufacturing a terminal-equipped electric wire includes a step of crimping a terminal to one end of an electric wire, a step of crimping another terminal to the other end of the electric wire, and a waterproofing step of providing a sealing member at the other end of the electric wire so as to fill gaps between conductive element wires of an element wire bundle. The waterproofing step includes, in this order, a step of applying a resin to the element wire bundle to block at least a part of an inner portion of a tubular insulating sheath, a step of waiting during curing of the resin or until the curing is completed, and a step of applying the moisture curable resin to the element wire bundle, blocking a remaining portion of the inner portion of the insulating sheath, and curing the resin.

SEALING COATING FOR WIRE AND CABLE APPLICATION
20240228815 · 2024-07-11 ·

A connecting composition and a scaling coating for wire or cable insulation is disclosed. The connecting composition comprising a PVDF copolymer and a solvent. The solvent comprises cyclic ketone, wherein the weight percent of PVDF copolymer is from 20 to 40 wt. %, preferably 20 to 35 wt. % based on the total weight of PVDF copolymer and solvent. The PVDF copolymer comprises one or more comonomers and at least 75 wt. % vinylidene fluoride units, preferable at least 80% vinylidene fluoride units and has a melt viscosity of 2 to 12, preferably 4 and 10 kPoise at 230? C. and 100 s?1.

METHOD OF INSULATING CONDUCTORS IN AN ELECTRIC MACHINE

A method of electrically insulating a conductive component for an electric machine includes applying a first dielectric material, by dispersion coating, to the conductive component to define a first dielectric coating. The method also includes applying a second dielectric material, by electrostatic coating, to define a second dielectric coating. The first dielectric coating and the second dielectric coating can then be cured.

Coating device and method of coating

Provided is a coating device and a method capable of coating a conductor of a plurality of electrical wires with coating material with simple configuration and of coating without exposing the conductor. A nozzle and a coating area of a terminal-equipped electrical wire are applied to voltage by a voltage applying unit such as to be electrified with polarity different from each other, and jetting jet liquid forms jet liquid over the whole coating area, forms the coating layer with anticorrosion material on a surface of the terminal-equipped electrical wire, and coats the coating area including a conductor with anticorrosion material without being exposed. Furthermore, it is possible to allow the nozzle jet the jet liquid and to move the nozzle in an arranging direction of the terminal-equipped electrical wire, and also to coat the coating area of the terminal-equipped electrical wire with anticorrosion material.

HV busbar made of dissimilar metals and method of manufacturing the same

An HV busbar configured to connect a plurality of battery modules to each other, has a conductor including a first metal plate and a second metal plate and an insulative resin coating layer on the outer circumferential surface of the conductor, wherein a first metal constituting the first metal plate and second metals having a lower melting temperature than the first metal are mixed in the second metal plate in the state in which the second metals are dispersed.

Coated Overhead Conductor
20250029748 · 2025-01-23 · ·

A coated overhead conductor comprising: a conductor comprising aluminum or an alloy thereof and a coating comprising (a) a ceramic or a ceramic and a filler; and (b) optionally a hydrophobe.

FORMING A WATER BARRIER LAYER FOR SUBSEA POWER CABLES

A method for forming a subsea cable or a joint for a subsea cable is provided including providing a cable assembly that has at least a first conductor and a first insulation system surrounding the first conductor and forming a water barrier layer surrounding a length of the cable assembly. The water barrier layer has at least one coating of a metal material applied using a thermal spraying technique. A joint and a subsea cable obtainable by the above method is also provided.