To obtain a magnetic core having an improved withstand voltage property while maintaining a high relative magnetic permeability, and the like. The magnetic core contains large particles observed as soft magnetic particles having a Heywood diameter of 5 μm or more and 25 μm or less and small particles observed as soft magnetic particles having a Heywood diameter of 0.5 μm or more and less than 5 μm in a cross section. C1<C2 is satisfied in which an average circularity of the small particles close to the large particles is C1 and an average circularity of all small particles observed in the cross section including small particles not close to the large particles is C2. The small particles close to the large particles are defined as small particles whose distance from centroids of the small particles to a surface of the large particles is 3 μm or less.

A reactor includes a coil including a winding portion; a magnetic core including an inner core portion disposed inside the winding portion and an outer core portion disposed outside the winding portion; and a resin mold portion that covers at least a portion of an outer circumferential surface of the outer core portion, wherein the outer core portion includes a resin core portion made of a composite material including a soft magnetic powder and a resin, and a first through-hole extending through the resin core portion; and a first end and a second end of the first through-hole open to a surface of the outer core portion other than a coil-facing surface that faces the coil, and the resin mold portion is inserted inside the first through-hole.

A reactor includes a coil including a winding portion; a magnetic core including an inner core portion disposed inside the winding portion and an outer core portion disposed outside the winding portion; and a resin mold portion that covers at least a portion of an outer circumferential surface of the outer core portion, wherein the outer core portion includes a resin core portion made of a composite material including a soft magnetic powder and a resin, and a first through-hole extending through the resin core portion; and a first end and a second end of the first through-hole open to a surface of the outer core portion other than a coil-facing surface that faces the coil, and the resin mold portion is inserted inside the first through-hole.

An assembly for power converting includes a circuit board, a power switching circuit mounted on the circuit board, an inductor coil that includes a winding and two ends, a magnetic core that is surrounded by the winding of the inductor coil, and a magnetic mixture that encapsulates the circuit board, the power switching circuit, the inductor coil and the magnetic core. The winding of the inductor coil is stacked above the power switching circuit and is sufficiently large to fill up a size of the assembly.

An assembly for power converting includes a circuit board, a power switching circuit mounted on the circuit board, an inductor coil that includes a winding and two ends, a magnetic core that is surrounded by the winding of the inductor coil, and a magnetic mixture that encapsulates the circuit board, the power switching circuit, the inductor coil and the magnetic core. The winding of the inductor coil is stacked above the power switching circuit and is sufficiently large to fill up a size of the assembly.

A method for printing a three-dimensional (3D) article is provided by the present disclosure. The method includes induction heating, by an induction head assembly, a magnetic material to form an alloy melt. The induction head assembly includes a nozzle and an induction heater that heats the magnetic material. The method further includes including the alloy melt from the nozzle onto a base, and tracing a predetermined pattern on the base with the alloy melt to form a three-dimensional article.

A method for printing a three-dimensional (3D) article is provided by the present disclosure. The method includes induction heating, by an induction head assembly, a magnetic material to form an alloy melt. The induction head assembly includes a nozzle and an induction heater that heats the magnetic material. The method further includes including the alloy melt from the nozzle onto a base, and tracing a predetermined pattern on the base with the alloy melt to form a three-dimensional article.

An electrical composite assembly includes a plurality of composite material macro-wires each including a magnetic material embedded within a nonmagnetic matrix. The magnetic material can be selected from magnetic microwires, magnetic nanowires, chains of magnetic nanoparticles, and chains of magnetic microparticles. The plurality of composite material macro-wires are included in an electrical component, where the electrical component is selected from a rotor, a stator, and an electromagnetic shield.

An electrical composite assembly includes a plurality of composite material macro-wires each including a magnetic material embedded within a nonmagnetic matrix. The magnetic material can be selected from magnetic microwires, magnetic nanowires, chains of magnetic nanoparticles, and chains of magnetic microparticles. The plurality of composite material macro-wires are included in an electrical component, where the electrical component is selected from a rotor, a stator, and an electromagnetic shield.

Provided is a soft magnetic alloy having a composition of a compositional formula (Fe.sub.(1(+))X1.sub.X2.sub.).sub.(1(a+b+c+d+e))P.sub.aC.sub.bSi.sub.cCu.sub.dM.sub.e. X1 is one or more selected from a group consisting of Co and Ni, X2 is one or more selected from a group consisting of Al, Mn, Ag, Zn, Sn, As, Sb, Bi, N, 0, and rare earth elements, and M is one or more selected from the group consisting of Nb, Hf, Zr, Ta, Ti, Mo, W and V. 0.050a0.17, 0<b<0.050, 0.030<c0.10, 0<d0.020, 0e0.030, 0, 0, and 0+0.50.