An inductor choke coil wire interference prevention structure includes a choke coil having a flat body portion wound into a continuous electrical coil portion, two end portions respectively downwardly extending from two opposite ends of the flat body portion and respectively bent into a respective soldering electrode. An extension tip is located on a distal end of each end portion remote from the flat body portion, and a layer of insulating film covers a contact surface of the end portion or an adjacent contact surface of the electrical coil portion to allow direct contact between the electrical coil portion and the contact surface of the end portion without causing electrical conduction or shorting.

A circuit assembly includes: a circuit board; an inductor that is disposed on the circuit board, and that includes a coil including a winding portion made by winding a winding wire, and a core member; and a heat dissipation plate that is disposed on the opposite side of the surface of the circuit board on which the inductor is disposed, wherein a through hole is provided in a region of the circuit board that corresponds to the inductor, and a receiving protrusion that penetrates the through hole and protrudes to a surface side of the circuit board on which the inductor is disposed, and that is in heat transfer contact with the coil and the core member is provided in a region that corresponds to the through hole in the heat dissipation plate.

A coil device includes a coil unit that includes a coil and a magnetic core, a case that is made of resin and that houses the coil unit, and a bus bar that includes a connection portion that can be connected to a conductive path of a circuit board, and that is held in close contact with the case. The case includes a mounting portion that can be mounted on a face of the circuit board.

An inductor and a method for manufacturing same are provided. The method includes: bending two ends of a wound coil towards the same side; bending the two bent ends to respectively form contact sections at the tail ends, the two contact sections are located in the same plane; and encapsulating the coil in an encapsulation body, the two contact sections are exposed outside the encapsulation body.

Embodiments are directed to a method of forming a laminated magnetic inductor and resulting structures having anisotropic magnetic layers. A first magnetic stack is formed having one or more magnetic layers alternating with one or more insulating layers. A trench is formed in the first magnetic stack oriented such that an axis of the trench is perpendicular to a hard axis of the magnetic inductor. The trench is filled with a dielectric material.

The invention is directed to a surface mountable reactor including: a coil 60; a first magnetic core 5 including an axial portion 5a around which the coil 60 is disposed and flange portions 5b and 5c at both ends thereof; a second magnetic core 10 disposed outside the coil 60 to connect the flange portions of the first magnetic core 5; and a resin mount 30 disposed outside the coil 60, wherein the second magnetic core 10 includes a plurality of components 10a and 10b separable toward outside the coil 60, the circumference of the coil 60 is surrounded by the second magnetic core 10 and the resin mount 30, and the coil 60 has end portions 65 disposed outside the resin mount 30, and to a method for fabrication thereof.

A manufacturing method of a magnetic element includes the following steps: forming a block including a central post and at least one lateral post with magneto-conductive materials; cutting the block along a first plane passing through the central and lateral posts to form a first half body and a second half body; combining the first half body with the second half body to form a first air gap between the central post of the first half body and the central post of the second half body and a second air gap between the lateral post of the first half body and the lateral post of the second half body; and cutting or grinding the combined first half body and second half body along a second plane passing through the central post and the lateral post to form a third half body including the first and second air gaps.

An inductor is provided, comprising: a first ferrite core piece and a second ferrite core piece, each of which are made of substantially similar materials, exhibit desired electromagnetic properties, and which are fashioned in a substantially similar manner and shape, and wherein each of the first and second ferrite core pieces comprises a substantially planar mating surface, a center post, and a wire core assembly channel, and wherein a first substantially planar mating surface of the first ferrite core piece is adapted to planarly mate with a second substantially planar mating surface of the second ferrite core piece; and a wire core assembly adapted to be substantially self-locating and self-centering about a first or second center post when located in a respective first or second wire core assembly channel.

A coil component includes: a substrate body having a first resin part formed by a resin that contains magnetic grains, and a second resin part joined to the surface of the first resin part and formed by a material that contains resin, and whose insulation property is higher than that of the first resin part; a coil embedded in the first resin part and formed by a conductor having an insulating film; leader parts formed by the conductor and led out from the coil to the second resin part; and terminal parts connected electrically to the leader parts; wherein covered parts of the leader parts, which are covered with the insulating film, are embedded partially in the second resin part, and the second resin part is disposed between the terminal parts and the first resin part, thereby preventing shorting between the terminal parts.

A coil component includes: a substrate body having a first resin part formed by a resin that contains magnetic grains, and a second resin part joined to the surface of the first resin part and formed by a resin that contains filler, and whose resin content is higher than that of the first resin part; a coil embedded at least in a part of the first resin part and formed by a conductor having an insulating film; leader parts formed by the conductor and led out from the coil to the second resin part; and terminal parts connected electrically to the leader parts and provided in the second resin part. The above structures can enhance mechanical strength.