A method for manufacturing a heavy-current transformer with at least one primary winding and at least one secondary winding with surfaces for contacting connects first inner surfaces of the at least one secondary winding with an I-beam of electrically conductive material of the heavy-current transformer with a first soldering material at a first, higher melting temperature, and subsequently at least one contact plate of electrically conductive material is soldered with exterior surfaces of the at least one secondary winding with a second soldering material at a second melting temperature that is lower as compared to the first melting temperature.

A transformer includes a housing having a base wall, a first side wall, a second side opposing wall, a third side wall joining the first side wall and the second side wall at a first end including a first cooling channel joining the first side wall and the second side wall at a first end, and a fourth side wall including joining the first side wall and the second side wall at a second end. The first, second, third, and fourth side walls collectively define an interior portion. A cover extends across each of the first side wall the second side wall, the third side wall, and the fourth side wall. A cooling system includes a first cooling channel disposed in the third side wall, a second cooling channel disposed in the fourth side wall, and a third cooling channel disposed in the cover.

A multilayer conductor includes at least one separation dielectric layer and a plurality of conductor layers stacked in an alternating manner. Each of the plurality of conductor layers includes a first conductor sublayer and a second conductor sublayer separated from the first conductor sublayer by a sublayer dielectric layer. The second conductor sublayer at least partially overlaps with the first conductor sublayer in each of the plurality of conductor layers. The multilayer conductor is included, for example, in a device including a magnetic core adjacent to at least part of the multilayer conductor.

A multilayer conductor includes at least one separation dielectric layer and a plurality of conductor layers stacked in an alternating manner. Each of the plurality of conductor layers includes a first conductor sublayer and a second conductor sublayer separated from the first conductor sublayer by a sublayer dielectric layer. The second conductor sublayer at least partially overlaps with the first conductor sublayer in each of the plurality of conductor layers. The multilayer conductor is included, for example, in a device including a magnetic core adjacent to at least part of the multilayer conductor.

The invention relates to an arrangement of electrical conductors, comprising a conductor bundle having at least one individual electrical cable and at least one cooling line through which a cooling fluid is to flow. In order to thermally connect the conductor bundle to the at least one cooling line, a portion of the at least one cooling line and the conductor bundle are embedded in a low melt temperature metal, wherein an insulating sheath of the at least one individual cable is embodied as plastic insulation, preferably as polyimide insulation or as polyester insulation. The invention further relates to a method for manufacturing such an arrangement.

A magnetic component includes a magnetic core and a first winding module. The magnetic core has two opposite openings and at least one magnetic column. The first winding module has a plurality of annular metal plates disposed around the at least one magnetic column. Each of the annular metal plates has an electrical connection end, an annular portion and a heat-dissipating end. The electrical connection end and the heat-dissipation end are located at the two opposite openings of the magnetic core respectively. A thermal-dissipating area of the heat-dissipating end is greater than a cross-sectional area of a connection portion between the heat-dissipating end and the annular portion.

A hand-held, water-cooled toroidal autotransformer assembly is formed from longitudinally-oriented electrically conductive radially spaced apart concentric pipes that are physically and electrically configured in series and arranged around a longitudinally-oriented toroidal magnetic core to form the windings of the autotransformer with the spaces between the longitudinally-oriented concentric pipes forming a flow path for a cooling fluid within the autotransformer.

A hand-held, water-cooled toroidal autotransformer assembly is formed from longitudinally-oriented electrically conductive radially spaced apart concentric pipes that are physically and electrically configured in series and arranged around a longitudinally-oriented toroidal magnetic core to form the windings of the autotransformer with the spaces between the longitudinally-oriented concentric pipes forming a flow path for a cooling fluid within the autotransformer.

The invention relates to a heavy-current transformer (12), in particular for a power source (10) in order to provide a welding current of a resistance welding device (1), with at least one primary winding (13) and at least one secondary winding (14) with center tapping, and to a transformer element, a contact plate (29) and a secondary winding (14) for such a heavy-current transformer (12) as well as a method for the manufacturing thereof. For reduction of losses and improvement of efficiency, at least four contacts (20, 21, 22, 23) are provided to form a multi-point contacting, said contacts (20, 21, 22, 23) being formed by four contact faces within which the at least one primary winding (13) and the at least one secondary winding (14) are arranged in a series/parallel connection.

The invention relates to a heavy-current transformer (12), in particular for a power source (10) in order to provide a welding current of a resistance welding device (1), with at least one primary winding (13) and at least one secondary winding (14) with center tapping, and to a transformer element, a contact plate (29) and a secondary winding (14) for such a heavy-current transformer (12) as well as a method for the manufacturing thereof. For reduction of losses and improvement of efficiency, at least four contacts (20, 21, 22, 23) are provided to form a multi-point contacting, said contacts (20, 21, 22, 23) being formed by four contact faces within which the at least one primary winding (13) and the at least one secondary winding (14) are arranged in a series/parallel connection.