H01F27/266

Wireless power reception apparatus and a method of manufacturing the same
11742138 · 2023-08-29 · ·

A method of manufacturing a wireless power reception apparatus includes: forming a lower tray that includes a thermally conductive material and accommodates and fix a coil winding; arranging a coil winding on the lower tray; forming a magnetic field shielding plate so as to accommodate and fix a plurality of magnetic tiles at predetermined intervals; forming a coupled member of a magnetic tiles-magnetic field shielding plate by arranging the plurality of magnetic tiles at the predetermined intervals on the magnetic field shielding plate; forming a thermally conductive polymer molding layer by applying a thermally conductive polymer molding solution to fill spaces between the coil winding and the coupled member of a magnetic tiles-magnetic field shielding plate and bonding the plurality of magnetic tiles and the coil winding such that the plurality of magnetic tiles are positioned over the coil winding; and curing the thermally conductive polymer molding layer.

COIL COMPONENT AND METHOD FOR MANUFACTURING COIL COMPONENT

A coil component includes a columnar winding core and flanges at ends of the winding core in positive and negative X directions and which protrude outward in a Z direction orthogonal to the X direction. A first wire is wound around the winding core. A metal terminal attached to the flange includes a reception portion extending away from the winding core in a length direction. A direction in which a dimension of the reception portion is the smallest in directions orthogonal to the length direction is a thickness direction, and a width direction is orthogonal to the length and thickness directions. The reception portion and the first wire are connected by a melted portion whose maximum dimension in the width direction is larger than a maximum dimension of the reception portion in the width direction and is at a portion away from the reception portion in the thickness direction.

Reactor

A reactor includes a bobbin around which a coil is wound, and a core extending through the bobbin. The bobbin has a tubular shape. The core has a quadrangular prism shape. The core includes a distal end surface and a pair of side surfaces perpendicular to the distal end surface. The side surfaces are opposite surfaces of the core. The bobbin includes projections respectively provided on inner surfaces of the bobbin. The inner surfaces of the bobbin respectively face the side surfaces of the core. The projections extend in an axial direction of a tubular portion of the bobbin. The projections are in contact with the core.

Power module structure and assembling method thereof

The present disclosure is related to a power module power structure and an assembling method thereof. The power module structure includes a first printed-circuit-board (PCB) assembly, a second PCB assembly, and a conductive connection component. The first PCB assembly includes a first circuit board, a power switch and a magnetic component. The first circuit board includes a first side, a second side and a through hole. The power switch is disposed on the first circuit board. The magnetic component includes a first magnetic core and a second magnetic core fastened on the first circuit board through the through hole. The second PCB assembly includes a second circuit board having a third side, a fourth side and a hollow slot passing therethrough. The second magnetic core is exposed through the hollow slot. The conductive connection component is disposed and electrically connected between the first PCB assembly and the second PCB assembly.

Electric current transformer and current measurement unit

An electric current transformer including a first coil and a second coil, which are produced with a first printed circuit including a first positioning device, and a second positioning device; and a first magnetic part including a first holding device and a second magnetic part including a second holding device, the positioning device being arranged to join together with the holding device so as to hold reference faces of the magnetic parts a predetermined distance away from the turns of the first and second coils. A current measurement unit includes such a current transformer.

MAGNETIC ELEMENT AND MANUFACTURING METHOD THEREOF

A magnetic element includes a magnetic core assembly and a winding assembly. The magnetic core assembly includes a first magnetic part and a second magnetic part arranged independently. The winding assembly includes a first winding. The first winding is wound around the first magnetic part. Moreover, at least a portion of a substrate is formed as the first winding. The substrate includes a first accommodation space, a second accommodation space and a first metal structure. Moreover, at least a portion of the first metal structure is formed as at least a portion of the first winding. At least a portion of the first magnetic part and at least a portion of the second magnetic part are disposed within the first accommodation space and the second accommodation space, respectively. The substrate has an integral structure.

MAGNETIC ELEMENT AND MANUFACTURING METHOD THEREOF

A magnetic element includes a magnetic core assembly and a winding assembly. The magnetic core assembly includes a first magnetic part. The winding assembly includes a first winding. The first winding is wound around the first magnetic part. Moreover, at least a portion of a substrate is formed as the first winding. The substrate includes a first accommodation space and a first metal structure. Moreover, at least a portion of the first metal structure is formed as at least a portion of the first winding and disposed on four lateral surfaces of the first accommodation space, and at least a portion of the first magnetic part is disposed within the first accommodation space.

WIRELESS POWER RECEPTION APPARATUS AND A METHOD OF MANUFACTURING THE SAME
20220130604 · 2022-04-28 ·

A method of manufacturing a wireless power reception apparatus includes: forming a lower tray that includes a thermally conductive material and accommodates and fix a coil winding; arranging a coil winding on the lower tray; forming a magnetic field shielding plate so as to accommodate and fix a plurality of magnetic tiles at predetermined intervals; forming a coupled member of a magnetic tiles-magnetic field shielding plate by arranging the plurality of magnetic tiles at the predetermined intervals on the magnetic field shielding plate; forming a thermally conductive polymer molding layer by applying a thermally conductive polymer molding solution to fill spaces between the coil winding and the coupled member of a magnetic tiles-magnetic field shielding plate and bonding the plurality of magnetic tiles and the coil winding such that the plurality of magnetic tiles are positioned over the coil winding; and curing the thermally conductive polymer molding layer.

Electric device with pressing plates for clamping a magnetizable core

An electric device, for example a track transformer, connects to a high-voltage line. The electric device has a magnetizable core, at least one winding which is arranged in the vicinity of the core, and a housing which is filled with an insulating fluid and in which at least one winding is arranged. The core is arranged at least partly outside of the housing. In order to allow a stable mounting of a core formed of two halves, the core is arranged completely between two opposing pressing plates, between which tension elements for clamping the core extend.

Magnetic Device and the Method to Make the Same
20220130603 · 2022-04-28 ·

At least one shielding layer made of conductive material is formed on a body of an inductor, wherein at least one portion of the top surface of the body is exposed from the shielding layer, so as to provide an exhaust channel for moisture inside the body to leak to the outside of the body, thereby preventing the residual moisture from deforming the inductor due to thermal expansion.