A dual coil inductor assembly includes an inner coil assembly including an inner coil and first and second terminals, and an outer coil assembly including an outer coil and third and fourth terminals. The inner coil includes an inner metal foil, and an inner electrical insulator sheet spirally co-wound with the inner metal foil. The outer coil includes an outer metal foil, and an outer electrical insulator sheet spirally co-wound with the outer metal foil. The inner coil is disposed within an outer coil air core of the outer coil so that the outer coil circumferentially surrounds the inner coil. The first and second terminals are electrically connected to the inner metal foil at respective first and second locations spaced apart along the inner metal foil. The third and fourth terminals are electrically connected to the outer metal foil at respective third and fourth locations spaced apart along the outer metal foil.

The present disclosure provides a transformer module and a power module, wherein the transformer module comprises: a magnetic core, a first metal winding and a second metal winding. A first wiring layer, a first insulating layer and a second wiring layer are sequentially disposed on the magnetic core from the outside to the inside; the first metal winding is formed on the first wiring layer and winded around the magnetic core in a foil structure; the first insulating layer is at least partially covered by the first metal winding; a second metal winding is formed on the second wiring layer and winded around the magnetic core in a foil structure, wherein the second metal winding is at least partially covered by the first insulating layer, and is at least partially covered by the first metal winding.

Sheet metal construction is described for achieving high strength at low weight for a power reactor and for an impedance injection module incorporating the power reactor. Clamping plates are used to retain the core and the windings of the reactor. Integrated features of a specialized frame of the impedance injection module include flanges for structural rigidity, a convenient yoke plate for lifting by crane, feet for mounting insulators, and sufficient strength to maintain mechanical integrity during normal operation and also during fault conditions. The specialized frame provides a light weight assembly suitable for mounting on power transmission lines as well as on ground assemblies. The specialized frame can reduce the cost of the total enclosure to around 25% of the cost and 50% of the weight of an equivalent conventional enclosure. An insulation topology is also described.

A filter device, method of manufacture and use thereof. The filter device comprises a foil-wound inductor formed by a first conductive foil strip having a first terminal and a second terminal, the first conductive foil strip wound around a core to form a plurality of winding layers such that the first terminal is proximate the core and the second terminal is located at the outermost winding layer, and a continuous dielectric insulating layer between the plurality of layers of the first conductive foil strip; and, a tunable capacitor formed by a second conductive foil strip at least partially encircling the outermost layer of the foil-wound inductor and a dielectric insulating layer disposed therebetween, the second conductive foil strip having a portion that can be trimmed to alter a capacitance between the second conductive foil strip and the first or second terminal of the foil-wound inductor. When used in a circuit, the tunable capacitor can be trimmed to compensate for parasitic capacitance associated with the foil-wound inductor.

An inductor assembly includes a coil including a spirally wound metal foil.

A dual coil inductor assembly includes an inner coil assembly including an inner coil and first and second terminals, and an outer coil assembly including an outer coil and third and fourth terminals. The inner coil includes an inner metal foil, and an inner electrical insulator sheet spirally co-wound with the inner metal foil. The outer coil includes an outer metal foil, and an outer electrical insulator sheet spirally co-wound with the outer metal foil. The inner coil is disposed within an outer coil air core of the outer coil so that the outer coil circumferentially surrounds the inner coil. The first and second terminals are electrically connected to the inner metal foil at respective first and second locations spaced apart along the inner metal foil. The third and fourth terminals are electrically connected to the outer metal foil at respective third and fourth locations spaced apart along the outer metal foil.

An inductor and method for making the same are provided. The inductor includes a coil formed from a conductor and having a serpentine shape. The coil may have an “S”-shape. The coil has two leads extending from opposite ends of the coil. An inductor body surrounds the coil and portions of the leads. The leads may be wrapped around the body to create contact points on the exterior of the inductor.

An inductor and method for making the same are provided. The inductor includes a coil formed from a conductor and having a serpentine shape. The coil may have an “S”-shape. The coil has two leads extending from opposite ends of the coil. An inductor body surrounds the coil and portions of the leads. The leads may be wrapped around the body to create contact points on the exterior of the inductor.

A reactor including a magnetic core and a coil having a wound part, the magnetic core having an inner core part disposed inside the wound part and an outer core part disposed outside the wound part, is provided with a bolt coupling the inner core part and the outer core part, the bolt being constituted by a composite material formed by dispersing a soft magnetic powder in a resin and including a shaft part passing through the outer core part, the shaft part including a tip reaching the inner core part, and the inner core part and the outer core part respectively being an integrated member having an undivided structure.

A flat coil, a manufacturing method thereof and an electronic apparatus are disclosed. The manufacturing method comprises: rolling a metal foil lamination onto a carrier roller to form a foil rod, wherein the metal foil lamination includes at least one layer of metal foil; sliding the foil rod from the carrier roller; slicing the foil rod into thin disks; and processing the thin disks to form at least one flat coil, wherein a pressing roller is pressed against the carrier roller via the metal foil lamination with a controlled pressing force as the metal foil lamination is rolled.