H01F27/306

Coil component

A coil component includes a body having one surface and the other surface facing each other; an insulating substrate embedded in the body, and having one surface substantially perpendicular to the one surface of the body; a coil portion disposed on the one surface of the insulating substrate, and including a coil pattern layer having a coil pattern and a lead-out pattern extending from the coil pattern and exposed from the one surface of the body; an insulating layer disposed on the one surface of the insulating substrate to cover the coil pattern layer; and first and second external electrodes arranged to be spaced apart from each other on the one surface of the body and respectively connected to the lead-out pattern. A thickness of the lead-out pattern is greater than a thickness of the coil pattern, and less than a thickness of the insulating layer.

TOROIDAL INDUCTORS
20230103024 · 2023-03-30 ·

A toroidal inductor includes a toroidal core and at least one coil is disclosed. Each coil comprises at least one first winding portion, and at least one second winding portion. At least one first winding portion comprises at least one alpha electrical pathway which extends between a first alpha pathway end to a second alpha pathway end. At least one second winding portion comprises at least one beta electrical pathway which extends between a first beta pathway end to a second beta pathway end (30B). The first and second winding portions are electrically connected to form at least one coil wound around the toroidal core. Each coil is comprised of a plurality of pathway units, and each pathway unit comprises an alpha electrical pathway connected to a beta electrical pathway.

SLIM-TYPE MAGNETIC COMPONENT
20230101943 · 2023-03-30 ·

Disclosed is a magnetic component. The magnetic component of the disclosure includes a core unit including an upper core and a lower core, a bobbin unit having at least a portion disposed inside the core unit, and a coil unit including primary coils and secondary coils wound around the bobbin unit in a second direction, which is perpendicular to a first direction oriented from the upper core toward the lower core. The bobbin unit includes a first terminal accommodation portion and a second terminal accommodation portion. The first terminal accommodation portion accommodates first terminal pins, connected to at least some of the secondary coils in the second direction and having end portions bent in the first direction. The second terminal accommodation portion accommodates second terminal pins, connected to the remaining ones of the secondary coils in the second direction and having end portions bent in the first direction.

POWER CONVERTER
20220352826 · 2022-11-03 ·

The present disclosure provides a power converter including a first capacitor, a second capacitor, and a power module. The first capacitor and the second capacitor are connected in series. The power module is electrically connected to the first capacitor and the second capacitor and includes a circuit board, an absorption capacitor, a primary switch circuit, a magnetic component, and a secondary circuit. The absorption capacitor, the primary switch circuit, the magnetic component and the secondary circuit are disposed on the circuit board. A primary winding and a secondary winding of the magnetic component are electrically connected to the primary switch circuit and the secondary circuit respectively.

Coil molded article and reactor

Provided is a coil molded article including: a coil having a winding portion; and an integration resin portion that coats at least an inner peripheral face of the winding portion, wherein the coil molded article further includes a gap portion that is integrated into the inner peripheral face and divides an internal space of the winding portion into two portions in an axial direction of the winding portion. Further provided is a reactor including: the above-described coil molded article; and a magnetic core including an inner core portion that is arranged inside the winding portion included in the coil molded article, and an outer core portion that is arranged outside the winding portion.

Method for manufacturing a coil element assembly

A coil module includes a coil conductor including a plurality of coil elements and a plurality of wire electrodes disposed on a circuit board, each of the plurality of coil elements including a pair of leg portions and a bridge portion connecting one end portions of the pair of leg portions together, the plurality of coil elements being disposed to cross a winding axis. A method for manufacturing the coil module includes an assembly forming step of integrating the plurality of coil elements with resin to form a coil element assembly, and a conductor forming step of mounting the coil element assembly on the circuit board to complete the coil conductor wound about the winding axis. In the conductor forming step, the resin is introduced into a die set in which the plurality of coil elements are arranged to form a block, to thus form the coil element assembly.

Transformer without matching sleeve for wire winding operation
11615912 · 2023-03-28 · ·

A transformer without matching sleeve for wire winding operation comprises a transformer wire frame, an iron core, a first winding unit and a second winding unit. The transformer wire frame comprises a winding part, a first wire outlet part and a second wire outlet part. The winding part comprises a first baffle, the second wire outlet part comprises a first inclined surface, a first partition plate, and a first block, the first partition plate divides the second wire outlet part into a first winding area and a second winding area, the first partition plate is only arranged corresponding to the first winding area. The first block is positioned in the first winding area to divide the first winding area into an initial winding area and a series winding area. Therefore, when the second winding is wound, the isolation requirement can be met without matching a sleeve.

Coil component

A coil component includes an insulating substrate; a coil portion disposed on at least one surface of the insulating substrate; and a body embedding the insulating substrate and the coil portion and having an active portion in which the coil portion is disposed, and a cover portion disposed on the active portion. A ratio of a thickness (T2) of the cover portion to a thickness (T1) of the insulating substrate satisfies 3<T2/T1<6, and the thickness (T2) of the cover portion satisfies 90 μm<T2<120 μm.

Transformers with build-up films

In examples, a method of manufacturing a transformer device comprises providing a first magnetic member and providing a laminate member containing primary and secondary transformer windings wound around an orifice extending through the laminate member. The method further comprises positioning a build up film abutting the laminate member. The method also comprises positioning at least a portion of a second magnetic member in the orifice. The method further comprises heat pressing at least one of the first and second magnetic members such that a distance between the first and second magnetic members decreases and such that the build-up film melts, thereby producing a transformer device.

Coil Component
20220351896 · 2022-11-03 ·

A coil component includes: a base member made of a resin, the base member having a bobbin part and a terminal holder; a coil wound around the bobbin part; and a plurality of terminal members made of a metal. The terminal members are held by the terminal holder while being partially embedded therein, and each has the coil electrically connected thereto. A part of each terminal member, which protrudes out from the terminal holder, includes: a mounting terminal part; and a standoff part that is arranged at a position different, in a bottom view, from the mounting terminal part, and exposes to the lower face side of the coil component.