H01F27/306

Voltage regulator module

A voltage regulator module with a vertical layout structure includes a circuit board assembly, an electroplated region and a magnetic core assembly. The circuit board assembly includes a printed circuit board and at least one switch element. The printed circuit board includes a first surface, a second surface, a plurality of lateral surfaces, an accommodation space and a conductive structure. The switch element is disposed on the first surface. A conduction part is formed on the second surface. The conductive structure is perpendicular to the printed circuit board and disposed within the accommodation space. The electroplated region is formed on the corresponding lateral surface, arranged between the conduction part and the first surface, and electrically connected with the conduction part and the switch element. The magnetic core assembly is accommodated within the accommodation space. Consequently, an inductor is defined by the conductive structure and the magnetic core assembly collaboratively.

Bobbin for edge-mounted magnetic core

An edge mount magnetic component includes a bobbin and two E-core halves. The bobbin is configured to receive the two E-core halves when body portions of the two E-core halves are positioned vertically. The bobbin includes a first outer flange, a second outer flange, and a passageway spanning therebetween. The bobbin further includes first, second, third, and fourth pin supports. The first and second pin supports are connected to an outer surface of the first end flange and are spaced apart by at least a width of the passageway. The third and fourth pin supports are connected to an outer surface of the second end flange and are spaced apart by at least the width of the passageway. The bobbin further includes slots for routing a winding to a pin and includes walls to ensure the winding is electrically separated from the E-core halves.

WIRELESS POWER RECEIVING DEVICE FOR ELECTRIC VEHICLE
20220416574 · 2022-12-29 ·

A wireless power receiving device for an electric vehicle is provided. A wireless power receiving device for an electric vehicle, according to an exemplary embodiment of the present invention, comprises: a wireless power receiving coil for receiving wireless power to be transmitted from the outside; a coil support member which has a position fixing means formed at a position corresponding to the wireless power receiving coil so as to fix the wireless power receiving coil, and which is made of a material including a magnetic substance so as to shield the magnetic field; a ferrite core including a plurality of ferrite block bodies which have predetermined areas and which are arranged on one surface of the coil support member so as to be adjacent to each other; and a plate-shaped metal plate for covering one surface of the ferrite core by having a predetermined area.

METHOD OF FORMING A CAST INDUCTOR APPARATUS
20220415563 · 2022-12-29 ·

The invention comprises a method for manufacturing an inductor, comprising the steps of: casting a first cast winding section; casting a second cast winding section; and mechanically coupling the first cast winding section to the second cast winding section to form a section of a winding about a core of the inductor. Optionally, a first end of a connector section is welded to the first cast winding section and a second end of the connector section is welded to the second cast winding section, where the first and second cast winding sections have a common cast shape.

HIGH-EFFICIENCY RF REMOTE PLASMA SOURCE APPARATUS
20220415612 · 2022-12-29 ·

Embodiments disclosed herein include plasma sources. In an embodiment, a plasma source comprises an input to a plenum for dividing gas into a plurality of parallel fluidic paths, a plurality of plasma zones, wherein each plasma zone is along one of the plurality of parallel fluidic paths, and a plurality of magnetic cores, wherein each magnetic core surrounds one of the plurality of plasma zones. In an embodiment, an RF coil wraps around the plurality of magnetic cores. In an embodiment, the plasma source further comprises a manifold at a bottom of the plurality of plasma zones, where the manifold merges the plurality of fluidic paths into a single output.

Reactor and method of manufacturing the same
11538615 · 2022-12-27 · ·

A reactor includes a coil including a wire that is covered with an insulating film and is wound, the coil including a first lateral surface and a second lateral surface different from the first lateral surface; a cooler that faces the first lateral surface; and an insulating heat radiation layer that is sandwiched between the first lateral surface and the cooler. In the first lateral surface, the wire is not covered with the insulating film. In the second lateral surface, the wire is covered with the insulating film. A degree of flatness of the first lateral surface is lower than a degree of flatness of the second lateral surface.

Coil device

A coil device includes a bobbin including a hollow cylindrical portion and first and second flanges disposed at ends of the hollow cylindrical portion, and having a first partition located between the first and second flange and a second partition located between the first partition and second flange; the first winding wound around the outer periphery of the hollow cylindrical portion between first partition and the first flange; the second winding wound around the outer peripheral surface of the hollow cylindrical portion between the first partition and the second flange, and wound around both sides of the second partition according to a predetermined position. The coil device can wind the winding wire of the second winding at a predetermined position, thereby reinforcing the secondary side magnetic coupling while controlling or reducing the leakage inductance manufacturing error between the primary and secondary side due to difference in the secondary side winding.

Ignition coil
11538627 · 2022-12-27 · ·

An ignition coil includes a primary coil, a secondary coil, a center core, a magnet body and an outer peripheral core. The outer peripheral core is provided with a first opposite side, a second opposite side and a coupling side, the first opposite side facing the magnet body from an opposite side of the center core, the second opposite side facing the center core from the opposite side of the magnet body, the coupling side coupling the first opposite side with the second opposite side. The center core has a magnet side flange portion disposed at an end portion in a magnet body side, protruding in a protrusion direction. A thick portion is formed at both of a part of the first opposite side and a part of the coupling side, and a thickness of the thick portion being larger than a minimum thickness of the second opposite side.

MAGNETIC ASSEMBLY AND POWER MODULE

The present disclose provides a magnetic assembly and a power module. In one aspect, the magnetic assembly includes a magnetic core having a first magnetic leg and a second magnetic leg spatially separated from the first magnetic leg to define a spatial channel therebetween, and a winding assembly comprising a first winding, a second winding, and a third winding. The first and second windings are wound around the first magnetic leg with at least a part of the first and second windings being accommodated within the spatial channel. The third winding is wound around the first and second magnetic legs. The first winding is disposed between the first magnetic leg and the second winding. The second winding is disposed between the first winding and the third winding.

TRANSFORMER ARRANGEMENT
20220406509 · 2022-12-22 ·

The present disclosure relates to a transformer arrangement (1) for mounting in an electrical power unit of a vehicle. The arrangement (1) comprising a transformer core (2) and a thermal shell (3) in contact with said transformer core (2). The transformer core (2) comprises a plurality of winding portions (4) extending from a common centre portion (c1) of said core (2), along a first axis (x1), a second axis (x2) and a third axis, (x3) each axis (x1, x2, x3) being orthogonal relative to each of the other axis (x1, x2, x3). Furthermore, each winding portion (4) comprises a conductive coil arrangement (5) wound around each winding portion (4).