A thin film inductor 1 includes: a coil part that is formed of at least one coil conductor layer and has terminal electrodes provided at both ends thereof; a first insulating layer that covers the coil part; and a second insulating layer that covers the first insulating layer and has a higher Young's modulus than the first insulating layer.

A coil sheet includes a conductor layer, a thermally resistant organic insulating layer, a thermosetting adhesive layer in a B-stage state, and a base layer, such that the conductor layer and the insulating layer are bonded to the base layer with the adhesive layer. A coil is formed of a laminate sheet including a conductor layer, an insulating layer, and an adhesive layer of the coil sheet which are released from the base layer thereof, wherein the laminate sheet is wound around a specific axis a plurality of times, and the adhesive layer is thermally cured.

A method produces a coil sheet from an initial coil sheet in which a conductor layer, a thermally resistant insulating layer, a thermosetting, uncured adhesive layer, and a base layer are stacked in this order. The method includes a first cutting step of cutting the conductor layer into a predetermined shape through etching, and a second cutting step of cutting, after the first cutting step, the insulating layer and the adhesive layer into the predetermined shape through etching.

The present invention suggests a power inductor comprising: a body; at least one substrate provided on the inside of the body; at least one coil pattern provided on at least one surface of the substrate; and an insulating layer formed between the coil pattern and the body, wherein at least a part of the substrate is removed and the body is filled in a region where the substrate is removed.

A coil electrode of a coil component includes a plurality of lower wiring patterns arranged on a lower surface of an insulating layer; a plurality of upper wiring patterns arranged on an upper surface of the insulating layer; a plurality of inner conductors disposed at an inner peripheral side of the coil core, each inner conductor connecting one end of the corresponding one of the lower wiring patterns and one end of a corresponding one of the upper wiring patterns forming the pair with the lower wiring pattern; and a plurality of outer conductors disposed at an outer peripheral side of the coil core, each outer conductor connecting the other end of the corresponding one of the lower wiring patterns and the other end of the corresponding one of the upper wiring patterns adjacent to an upper wiring pattern forming the pair with the lower wiring pattern.

Optical sensing methods and systems for power applications, and the construction thereof, are described herein. An example method of constructing a winding assembly includes mounting a sensing component to a coil former, and winding a coil onto the coil former so that the sensing component is positioned within the coil. A system and method for detecting operating conditions within a transformer using the described winding assemblies are described.

A conductive structure for an electromagnetic device includes a conductive sheet and a plurality of protrusions. The conductive sheet includes two electrical connection terminals. The protrusions are arranged between the electrical connection terminals. The protrusions include a support. The support is connected to the conductive sheet. Adjacent two of the protrusions define a first heat dissipation passage.

A transformer assembly is provided that includes a housing, transformer oil disposed within the housing, a plurality of coils of electrically conductive wire, and aliphatic polyamide insulation material operable to insulate the coils disposed within the oil. The plurality of electrically conductive coils is disposed in the housing and in contact with the transformer oil. The aliphatic polyamide insulation material includes stabilizing compounds and nano-fillers. The stabilizing compounds provide thermal and chemical stability for the insulation material.

Shielding arrangements for transformer structures capable for operation in high frequency and high power density applications are disclosed. Electric shields may be incorporated within transformers to shield and/or redirect high strength electric fields away from areas of insulation material that may be prone to failure mechanisms. Such electric shields may be positioned between primary and secondary windings in order to be coupled with electric potentials of the windings. The electric shield may comprise a laminate structure that includes one or more metal layers and one or more dielectric layers, for example a printed circuit board. By positioning the electric shields in this manner, high electric fields associated with solid state transformer applications may be concentrated within planes of the electric shields and diverted away from potential problem areas, for example areas that are close to the windings where voids in the insulation material may otherwise promote failure mechanisms.

An insulated wire having a conductor, and a multilayer insulating layer composed of two or more layers coating the conductor, wherein the innermost insulating layer of the multilayer insulating layer is an insulating layer formed of a crystalline thermoplastic resin having a storage elastic modulus of 10 MPa or more at 300° C. and outer insulating layer(s) other than the innermost insulating layer include(s) an insulating layer formed of a crystalline thermoplastic resin having a melting point of 260° C. or higher and a storage elastic modulus of 1,000 MPa or more at 25° C., and adjacent insulating layers have a relationship such that the storage elastic modulus at 25° C. of the thermoplastic resin of the outer insulating layer is equal to or smaller than the inner insulating layer; and electric/electronic equipment formed using the insulated wire as a winding and/or lead wire of a transformer that is incorporated into the electric/electronic equipment.