H01F41/0213

ELECTRIC COMPONENT INCLUDING CUSTOM METAL GRAIN ORIENTATION

An electrical device includes an electromagnetic component configured to generate a magnetic flux. The electromagnetic component includes a soft magnetically-conductive material configured to pass magnetic flux therethrough along a flux path. The soft magnetically-conductive material includes at least one grain oriented portion having metal grains that are oriented parallel with respect to the magnetic flux.

Method for manufacturing laminated iron core and apparatus for manufacturing laminated iron core

A method for manufacturing a laminated iron core includes setting a blanking position on a strip-shaped workpiece for iron core pieces each including a yoke piece part having a linear shape and a magnetic pole piece part extending from the yoke piece part, such that a pair of iron core pieces are opposed each other and the magnetic pole piece part of one iron core piece is arranged between adjacent magnetic pole piece parts of the other iron core piece among the pair of iron core pieces, simultaneously blanking a front end side of the magnetic pole piece part and a back surface side of the yoke piece part of the one iron core piece from the strip-shaped workpiece before simultaneously blanking those of the other iron core piece from the strip-shaped workpiece, and blanking the iron core pieces from the strip-shaped workpiece.

Integrated inductor with adjustable coupling
10665385 · 2020-05-26 · ·

Embodiments are generally directed to an integrated inductor with adjustable coupling. In some embodiments, an integrated inductor includes a first conductor and a second conductor; a first strip of magnetic material film below the first conductor and the second conductor; and a second strip of magnetic material film above the first conductor and the second conductor, wherein at least one of the first strip of magnetic material and the second strip of magnetic material includes a partial slot to partially separate a first section of the strip of magnetic material and a second section of the strip of magnetic material.

TRANSFORMER MODULE AND POWER MODULE

The present disclosure provides a transformer module and a power module, wherein the transformer module comprises: a magnetic core, a first metal winding and a second metal winding. A first wiring layer, a first insulating layer and a second wiring layer are sequentially disposed on the magnetic core from the outside to the inside; the first metal winding is formed on the first wiring layer and winded around the magnetic core in a foil structure; the first insulating layer is at least partially covered by the first metal winding; a second metal winding is formed on the second wiring layer and winded around the magnetic core in a foil structure, wherein the second metal winding is at least partially covered by the first insulating layer, and is at least partially covered by the first metal winding.

Electronic device including at least one inductor comprising passive heat management means

An electronic device including a carrier, at least one active component, and at least one inductor, the inductor including a core and a winding surrounding at least part of the core, the core delimiting at least part of a magnetic field along which magnetic flux lines are intended to run. The core includes a body including at least two portions defining two successive zones of the magnetic path, the thickness of each portion being lower with respect to the length and to the width thereof, each portion including a surface that is lateral with respect to a direction of the magnetic path, a first of the portions being in direct contact with the carrier via part of its lateral surface and a second portion being positioned with respect to the carrier such that its lateral surface is free of contact with the carrier.

ELECTRICALLY INSULATED ELECTRIC CONDUCTOR STRIP, IN PARTICULAR FOR ELECTRIC MOTORS AND TRANSFORMERS

An electrically insulated electrical conductive strip (1), especially for electric motors and transformers, having an electrical conductor (2) in strip form that has an upper face (2a) and a lower face (2b), two lateral edge faces (2c) and one end edge face at each end, and having an electrical insulation (3) disposed on at least one face of the strip (2a, 2b). The insulation (3) has an enamel layer (3a) and an adhesive strip (3b) bonded to the lower face (2b) and/or the upper face (2a) of the electrical conductor (2) in strip form, in each case at least in a region (4) that directly adjoins a lateral edge face (2c).

Method for producing a laminated core

A laminated core comprising a plurality of lamination sheets made of a soft magnetic alloy is provided. The lamination sheets have a main surface and a thickness d. The main surfaces of the lamination sheets are stacked one on top of another in a direction of stacking. Adjacent lamination sheets are joined to one another by a plurality of substance-to-substance joints, the joints being filler-free and entirely surrounded by the main surfaces of the adjacent lamination sheets.

Electric component including custom metal grain orientation

An electrical device includes an electromagnetic component configured to generate a magnetic flux. The electromagnetic component includes a soft magnetically-conductive material configured to pass magnetic flux therethrough along a flux path. The soft magnetically-conductive material includes at least one grain oriented portion having metal grains that are oriented parallel with respect to the magnetic flux.

WOUND MAGNETIC CORE MANUFACTURING METHOD AND WOUND MAGNETIC CORE

A method for manufacturing a non-circular wound magnetic core composed of a nano-crystallized soft magnetic alloy thin strip comprises: a step for acquiring a multilayer body by winding a soft magnetic alloy thin strip; a step for nano-crystallizing the soft magnetic alloy thin strip by inserting a heat treatment inner peripheral jig to the inner peripheral side of the multilayer body, maintaining the multilayer body in a non-circular shape, and subjecting the multilayer body to a heat treatment; and a step for maintaining the nano-crystallized multilayer body in the non-circular shape by using outer and inner peripheral jigs and impregnating resin between the layers of the multilayer body. The resin impregnation inner and outer peripheral jigs are shaped so as to not contact the inner peripheral surface and/or the outer peripheral surface of the multilayer body at a part where the multilayer body has a large degree of curvature.

MAGNETIC CORE WITH PROTECTIVE HOUSING

A device is described, which, according to one exemplary embodiment, includes a carrier which has a through opening along a longitudinal axis, and at least one soft magnetic strip wound around the carrier to form a toroidal strip core. The strip is wound directly onto the carrier so that there is no play between the toroidal strip core and the carrier. The carrier can thus serve as part of the housing of the toroidal strip core.