The flexible soft magnetic core (1) includes parallel continuous ferromagnetic wires (4) embedded in a core body (2) made of the polymeric medium (3). The continuous ferromagnetic wires (4) extend from one end to another end of said core body (2), are spaced apart from each other and are electrically isolated from each other by the polymeric medium (3). The method for producing the flexible soft magnetic core (1) comprises embedding continuous ferromagnetic wires (4) into an uncured polymeric medium (3) by means of a continuous extrusion process, curing the polymeric medium (3) with the continuous ferromagnetic wires (4) embedded therein to form a continuous core precursor (10), and cutting said continuous core precursor (10) into discrete magnetic cores (1).

A method for manufacturing a laminated iron core includes providing a plurality of annular iron core piece rows, each of which is configured by annularly arranging a plurality of divided iron core pieces including yokes and teeth, and the yokes of the annularly-adjacent divided iron core pieces in the annular iron core piece row are mutually different in shape. In the method, the annular iron core piece rows are laminated by changing a rotational angle of the newly laminated annular iron core piece row relatively to the lastly laminated annular iron core piece row laminated so that the divided iron core piece with a shape different from that of the divided iron core piece is laminated on the lastly laminated divided iron core piece.

An MRIS gradient coil sub-assembly comprising a first coil layer comprising a first conducting coil portion, a second coil layer comprising a second conductive coil portion electrically connected with the first conductive coil portion so that the first and second conductive coil portions act together as one coil, and a B-stage material consolidation layer sandwiched between the first and second coil layers.

A method for producing a core according to the present disclosure is a method for producing the core to be used in a manner of arranging a plurality of the cores in an annular shape. The method includes: bending a linear material that is a magnetic material; forming the linear material into a design shape; and cutting an excess of the linear material when there is the excess.

The present embodiment provides a wound-core production method for winding and laminating a plurality of pieces of core material which has at least one cut in each winding and thereby producing a wound core having a rectangular aperture in a central part, the wound-core production method comprising laminating the plurality of pieces of the cut core material while winding the core material into a shape of a rectangular frame using a winding device.

A method for producing a magnetic core includes a processing step of giving a desired shape to a strip made of an alloy composition, a heat-treating step of forming bcc-Fe crystals, and then a stacking step of obtaining a magnetic core having a shape. Here, the alloy composition is FeBSiPCuC and has an amorphous phase as a primary phase. In the heat-treating step, the strip is heated up to a temperature higher than a crystallization temperature of the alloy composition at a high heating rate.

The present disclosure provides an integrated magnetic component, a method for manufacturing the integrated magnetic component, and an integrated LED power supply including the magnetic component. The integrated magnetic component includes a PCB baseboard, wherein magnetic core, copper coils and pins are embedded in the baseboard. The magnetic core may be an iron or cobalt-based soft magnetic thin film(s), and it may be stuck or coated on the inner layer of the PCB baseboard. Further, the copper coil may be thin copper tracks. The present disclosure provides a method for making iron or cobalt-based nanocrystalline strip(s) using a soft magnetic thin film deposition method, or a melt spinning method. The iron or cobalt-based soft magnetic thin film(s) may then be used to make an embedded PCB magnetic core. The resulting magnetic component is thin, highly efficient, and functions as a substrate in the assembly process. In addition, the LED power supply consistent with the present disclosure is thin and small, highly integrated, with process repeatability and reliability. Embodiments consistent with the present disclosure thus simplify the system assembly process for making LED power supplies, and save time and cost in the process.

A soft magnetic core is provided, in which permeabilities that occur at least two different locations of the core are different. A method for producing a soft magnetic core that has different permeabilities at at least two different locations is also provided.

Embodiments are generally directed to an integrated inductor with adjustable coupling. In some embodiments, an integrated inductor includes a first conductor and a second conductor; a first strip of magnetic material film below the first conductor and the second conductor; and a second strip of magnetic material film above the first conductor and the second conductor, wherein at least one of the first strip of magnetic material and the second strip of magnetic material includes a partial slot to partially separate a first section of the strip of magnetic material and a second section of the strip of magnetic material.

A method for producing an electric strip laminate wound into a coil is disclosed, in which at least two metallic electric strips that are electrically insulated from each other are integrally bonded to form an electric strip laminate and in another step, are wound into a coil. In order to ensure a reproducible method, the invention proposes that the electrical strips, which are each electrically insulated on at least one flat side with a baked enamel layer, be joined to each other by means of baked enamel layers facing each other and be integrally bonded to form an electric strip laminate by activating the chemical cross-linking of the two baked enamel layers.